Method for manufacturing mailing-ready printed products and envelopes for use with such method

• US 6,558,054 B2
• Filed: 10/09/2001
• Issued: 05/06/2003
• Est. Priority Date: 04/22/1998
• Status: Expired due to Fees

• Current Assignee: DURECT Corporation
• Original Assignee: Jürg Paul Haller
• Inventors: Haller, Jürg Paul
• Primary Examiner(s): Nolan, Jr., Charles H.
• Application Number:
  US09/974,421
• Publication Number:
  US 20020014521A1
• Time in Patent Office: 574 Days
• Field of Search: 400/76, 400/70, 400/61, 101/484, 101/369, 101/47, 101/91, 156/556, 283/106, 283/115, 283/116, 705/405
• US Class Current: 400/76
• CPC Class Codes: B31B 2150/00 Flexible containers made from sheets or blanks, e.g. from flattened tubes
• CPC Class Codes: B31B 2160/10 rectangular and flat, i.e. without structural provision for thickness of contents
• CPC Class Codes: B31B 2170/20 having multi-layered walls, e.g. laminated or lined
• CPC Class Codes: B43M 5/04 automatic

Abstract

A method for manufacturing mailing-ready printed products, that consist of at least one sheet printed on at least one side and mailed in a closed state, printing data, originating from a client, are transmitted through a network to a printing facility. The transmitted printing data are printed onto the at least one sheet. A mailing-ready printed product is produced from the at least one printed sheet. The envelope for the mailing-ready printed product is produced from at least one printed sheet folded so as to form an envelope without producing waste portions.

Claims

1. An envelope comprising:

at least one sheet having four outer edges which lie at right angles to one another, said sheet folded along folding lines oriented transverse to said outer edges to create folded sheet portions, said sheet portions folded inwardly and sealed to one another along respective edges to create a sealed envelope, further comprising at least one insert inserted into the at least one sheet, wherein the at least one sheet is folded by advancing the at least one insert toward the at least one sheet.

2. An envelope according to claim 1, wherein said sheet is printed on at least one side with printing data.

3. An envelope according to claim 2, wherein said printing data is transmitted from a client through a network to a printing facility and wherein said printing data is routed through a central location.

4. An envelope according to claim 3, wherein said central location is a central data processing device.

5. An envelope according to claim 1, wherein an adhesive is used to seal said sheet portions together.

6. An envelope according to claim 1, wherein said at least one sheet is printed on at least one side.

7. An envelope according to claim 1, wherein said folded sheet portions are sealed after said at least one insert is inserted into the at least one sheet.

8. An envelope according to claim 1, wherein the insert is a pre-printed product or is printed immediately before being inserted into said at least one sheet.

9. An envelope according to claim 1, wherein said sheet includes an address printed thereon.

10. An envelope according to claim 1, wherein the at least one insert is placed onto the at least one sheet such that the sheet and the insert are positioned at a right angle to one another before said sheet is folded.

11. An envelope according to claim 10, wherein said sheet is printed on at least one side.

12. An envelope according to claim 1, wherein an address is applied to a first one, and optionally a last one, of said sheets.

13. An envelope according to claim 1, wherein said insert and said sheet have identical sizes.

14. An envelope according to claim 13, wherein the at least one insert is placed at a slant to a longitudinal side of the at least one sheet.

15. An envelope according to claim 13, wherein said insert is folded before being placed on said sheet.

16. An envelope according to claim 1, wherein the at least one sheet has DIN A4 size.

17. A method of manufacturing an envelope, said method comprising the steps of:

a) providing at least one sheet;

b) advancing an insert (22) transversely toward the sheet (17) in a folding machine having at least one pair of guiding rollers (71, 72) which grip said insert;

c) folding said sheet by transversely contacting said insert with said sheet (17), such that said insert (22) is interposed within said folded sheet;

d) gripping said folded portion of the sheet (17) with said rollers, thereby pulling said sheet with said insert (22) interposed therein through said folding machine.