Partial encapsulation of stents using strips and bands

• US 6,558,414 B2
• Filed: 09/29/1999
• Issued: 05/06/2003
• Est. Priority Date: 02/02/1999
• Status: Expired due to Term

• Current Assignee: Bard Peripheral Vascular Incorporated (Becton, Dickinson & Co)
• Original Assignee: IMPRA Incorporated (Becton, Dickinson & Co)
• Inventors: Layne, Richard
• Primary Examiner(s): Snow, Bruce
• Assistant Examiner(s): PELLEGRINO, BRIAN E
• Application Number:
  US09/408,890
• Publication Number:
  US 20010020181A1
• Time in Patent Office: 1,315 Days
• Field of Search: 623/1.15, 623/1.16, 623/1.13, 623/1.22, 623/1.28, 623/1.29, 623/1.49, 623/1.51, 623/1.27, 623/1.44, 623/901, 623/921
• US Class Current: 623/1.13
• CPC Class Codes: A61F 2/07 Stent-grafts
• CPC Class Codes: A61F 2/89 the wire-like elements comprising two or more adjacent rings flexibly connected by separate members
• CPC Class Codes: A61F 2002/072 Encapsulated stents, e.g. wire or whole stent embedded in lining
• CPC Class Codes: Y10S 623/901 Method of manufacturing prosthetic device

Abstract

Partially encapsulated stents are made using strips and bands of covering material. In one embodiment ringed stents are placed over an inner ePTFE tube (e.g., supported on a mandrel) and are covered by a series of longitudinal strips. A series of spaced apart ePTFE circumferential bands can then be placed over the top of the longitudinal strips and ringed stents; alternatively bands alone or strips alone may be employed. All of the components of the structure are then laminated to the inner ePTFE tube to capture the stent. By selecting the size and position of the ePTFE bands, it is possible to leave critical parts of the stent unencapsulated to facilitate flexibility and expansion. The longitudinal strips can be woven about the stent and later laminated into position to provide an anti-compression function as well as overall structural stability. Although a single stent can be used, these approaches lend themselves to use of a plurality of individual ring stents spaced apart along the inner ePTFE tube.

Claims

1. A vascular graft, comprising:

an expanded polytetrafluoroethylene tube including a first section and a second section, wherein the first and second sections share a common surface, the second section comprising a plurality of strips extending from the first section, being integral therewith; and

a support layer comprising a plurality of ringed stents placed around said first section, wherein said strips are folded back and are alternatingly woven over and under each successive ringed stent.

2. The vascular graft of claim 1, further comprising a plurality of independent circumferential bands disposed over at least a portion of the support layer.

3. The vascular graft of claim 1, wherein said ringed stents are formed in a zigzag pattern of alternating peaks and valleys.

4. The vascular graft of claim 3, wherein said zigzag ringed stents are placed around said first section with the alternating peaks and valleys in phase.

5. The vascular graft of claim 1, wherein said stent is made of metal.

6. The vascular graft of claim 1, wherein a first longitudinal strip is woven over a first ringed stent, wherein a second longitudinal strip, adjacent to said first longitudinal strip, is woven under a first ringed stent, and wherein each successive adjacent odd numbered longitudinal strip is woven over a first ringed stent and each successive adjacent even numbered longitudinal strip is woven under a first ringed stent.

7. The vascular graft of claim 1, wherein both a proximal and a distal end of said vascular graft are encapsulated.