System and method for analyzing agricultural products on harvesting equipment

• US 6,559,655 B1
• Filed: 04/30/2001
• Issued: 05/06/2003
• Est. Priority Date: 04/30/2001
• Status: Expired due to Term

• Current Assignee: Zeltex Incorporated
• Original Assignee: Zeltex Incorporated
• Inventors: Wrenn, Stuart W., Rosenthal, Todd C.
• Primary Examiner(s): Le, N.
• Assistant Examiner(s): Nguyen, Vincent Q
• Application Number:
  US09/844,698
• Time in Patent Office: 736 Days
• Field of Search: 460/7, 460/149, 356/328, 324/634, 324/640, 324/644, 324/689, 250/252, 250/252.2, 250/339.12, 250/343, 250/349, 250/553
• US Class Current: 324/634
• CPC Class Codes: A01D 41/1277 for measuring grain quality
• CPC Class Codes: G01J 3/0264 Electrical interface; User interface
• CPC Class Codes: G01J 3/0286 Constructional arrangements for compensating for fluctuations caused by temperature, humidity or pressure, or using cooling or temperature stabilization of parts of the device; Controlling the atmosphere inside a spectrometer, e.g. vacuum
• CPC Class Codes: G01N 21/276 with alternation of sample and standard in optical path
• CPC Class Codes: G01N 21/3563 for analysing solids; Preparation of samples therefor
• CPC Class Codes: G01N 21/359 using near infrared light
• CPC Class Codes: G01N 21/85 Investigating moving fluids or granular solids

Abstract

A system for analyzing agricultural products on harvesting equipment includes a test chamber and a near infrared spectrometer disposed within a housing capable of being mounted on the harvesting equipment. A source of near infrared radiation is disposed in the housing adjacent the test chamber so as to emit near infrared radiation into the test chamber, and a near infrared detector is disposed in the housing adjacent the test chamber so as to receive near infrared radiation exiting the test chamber. The spectrometer is mounted on vibration damping elements. A computer controls operation of first and second doors for controlling ingress and egress of product samples from the test chamber and can also be used to process signals from the spectrometer.

Claims

1. A system for analyzing agricultural products on harvesting equipment that creates a flow of harvested agricultural product, said system comprising:

a housing capable of being mounted on the harvesting equipment;

a test chamber disposed within said housing and having a first open end adapted to receive a sample from the flow of harvested agricultural product and a second open end adapted to allow the sample to exit from the test chamber;

a first door disposed between the flow of harvested agricultural product and said first open end;

a second door disposed adjacent said second open end;

a source of near infrared radiation disposed in said housing adjacent said test chamber so as to emit near infrared radiation into said test chamber, wherein said source comprises infrared emitting diodes and a narrow bandpass filter disposed between each of said diodes and said test chamber;

a near infrared detector disposed in said housing adjacent said test chamber so as to receive near infrared radiation exiting said test chamber; and

a computer in signal communication with said first and second doors, said source, and said detector,

wherein said computer is programmed to;

(a) cause movement of said first door between open and closed positions to control the flow of harvested agricultural product into said test chamber;

(b) to cause movement of said second door between open and closed positions to control the flow of harvested agricultural product from said test chamber;

(c) to open said first door when said second door is closed in order to collect a sample for analysis in said test chamber;

(d) to close said first door when there is a prescribed amount of agricultural product in said test chamber; and

(e) to receive data from said detector for analysis while said second door is closed and after the prescribed amount of agricultural product is collected in said test chamber and to open said second door to expel the sample when the analysis is complete.

2. The system of claim 1, further comprising a vibration damping element, wherein at least one of said source and said detector is mounted on said vibration damping element to attenuate equipment vibration in at least one direction.

3. The system of claim 1, further comprising a fill sensor indicating when said test chamber is full, wherein said computer is programmed to close said first door when said fill sensor indicates that said test chamber is full.

4. The system of claim 1, wherein said computer is programmed to retrieve data indicating a position of the harvesting equipment from a global positioning system and relate the position data to specific sample data received from said detector.

5. The system of claim 1, further comprising a temperature sensor in said test chamber.

6. The system of claim 1, further comprising at least one of a heating device and a cooling device in said housing for maintaining said source and said detector at a desired temperature.

7. The system of claim 1, wherein the harvesting equipment is a combine having a tubular elevator with at least one opening formed in a side thereof, and wherein said housing is adapted to be mounted on said elevator adjacent the opening in the elevator such that a portion of the agricultural product flows through the opening into said first open end of said test chamber.

8. The system of claim 1, wherein said computer is programmed to periodically calibrate said system by closing said first and second doors with no sample in said test chamber.

9. The system of claim 8, further comprising a standard sample configured for movement between a position in said test chamber and outside said test chamber, wherein said computer is programmed to periodically calibrate said system with said standard sample by causing said standard sample to move into said test chamber for analysis.

10. The system of claim 1, further comprising a plurality of vibration damping elements, wherein at least one of said source and said detector is mounted on said plurality of vibration damping elements to attenuate equipment vibration in a plurality of directions perpendicular to one another.

11. The system of claim 10, wherein said housing is suspended between a pair of said vibration damping elements.

12. The system of claim 11, further comprising a first conduit adapted to extend between the flow of agricultural product created by the equipment and said housing.

13. The system of claim 12, wherein one of said vibration damping elements is an elastomeric boot coupling said housing with said first conduit.

14. The system of claim 12, further comprising a second conduit adapted to extend from said outlet portion of said housing.

15. The system of claim 14, wherein one of said vibration damping elements is an elastomeric boot coupling said housing with said first conduit and another of said vibration damping elements is an elastomeric boot coupling said housing with said second conduit.

16. A method of analyzing agricultural products on harvesting equipment that creates a main flow of harvested agricultural product, said method comprising the steps of:

selectively diverting a portion of the harvested agricultural product from the main flow of harvested agricultural product without stopping the main flow of agricultural product;

collecting and holding the diverted portion of the agricultural product in a test section disposed on the harvesting equipment; and

analyzing the diverted portion of the agricultural product in the test section using near infrared spectrometry while the diverted portion is held stationary in the test section.

17. The method of claim 16, wherein the test section includes a test chamber configured to hold the diverted portion of the harvested agricultural product in a stationary position for analysis, and wherein said collecting step includes the step of opening a door disposed between the test chamber and the flow of harvested agricultural product.

18. The method of claim 17, further comprising the step of closing the door when the test chamber is full.

19. The method of claim 18, further comprising the step of emptying the test section after analyzing the diverted portion of the agricultural product in the test section.

20. The method of claim 19, wherein said emptying step includes opening a door disposed at the bottom of the test chamber.

21. The method of claim 20, wherein said emptying step includes the step of returning the diverted portion to the flow of harvested agricultural product created by the harvesting equipment.

22. The method of claim 16, further comprising the step of automatically calibrating the spectrometer with the test chamber empty at predetermined intervals.

23. The method of claim 22, further comprising the step of automatically calibrating the spectrometer for bias error with a standard sample in the test chamber at predetermined intervals.

24. The method of claim 23, wherein the intervals between said bias calibration steps are greater than the intervals between said empty test chamber calibration steps.

25. The method of claim 16, further comprising the steps of determining the location where the diverted portion of the agricultural product was harvested using a global positioning system.

26. The method of claim 16, further comprising the step of maintaining the temperature of the near infrared spectrometer within a predetermined range.

27. The method of claim 16, further comprising the step of mounting the near infrared spectrometer on vibration damping elements to isolate the sample from vibration of the harvesting equipment.

28. The method of claim 16, wherein said analyzing step includes adjusting a gap width of the test chamber to accommodate more than one type of agricultural product.

29. The method of claim 16, further comprising the step of mounting the test section on a combine.

30. The method of claim 16, further comprising the step of mounting the test section in a grain elevator.

31. The method of claim 30, wherein the grain elevator includes a plurality of bins, and further comprising the step of depositing the harvested agricultural product into a specific bin based on a characteristic of the agricultural product determined during the analyzing step.