Probe mapping diagnostic methods

• US 6,559,657 B1
• Filed: 01/12/1999
• Issued: 05/06/2003
• Est. Priority Date: 01/13/1999
• Status: Expired due to Term

• Current Assignee: Endress+Hauser GmbH+Co (ENDRESS)
• Original Assignee: Endress+Hauser GmbH+Co (ENDRESS)
• Inventors: McCarthy, William Patrick, Perdue, Kenneth L., Wartmann, Gerd, Cummings, Donald D.
• Primary Examiner(s): Le, N.
• Assistant Examiner(s): Nguyen, Vincent Q.
• Application Number:
  US09/229,778
• Time in Patent Office: 1,575 Days
• Field of Search: 732/90.R, 732/90.V, 733/04.R, 733/04.C, 738/665, 324/642, 324/643, 324/644, 324/637
• US Class Current: 324/642
• CPC Class Codes: G01F 23/284 Electromagnetic waves
• CPC Class Codes: G01S 13/0209 Systems with very large relative bandwidth, i.e. larger than 10 %, e.g. baseband, pulse, carrier-free, ultrawideband
• CPC Class Codes: G01S 13/10 using transmission of interrupted, pulse modulated waves determination of distance by phase measurement G01S13/32
• CPC Class Codes: G01S 7/4021 of receivers
• CPC Class Codes: G01S 7/4078 involving an integrated reference reflector or reference transponder

Abstract

A method and apparatus for processing a time domain reflectometry (TDR) signal having a plurality of reflection pulses to generate a valid output result corresponding to a process variable for a material in a vessel. The method includes the steps of determining a reference signal along a probe in the vessel, establishing a first fiducial reference point, a reference end of probe location, a measuring length and a maximum probe length. The method also includes the steps of periodically detecting a TDR signal along the probe, establishing a second fiducial reference point, a detected end of probe location, an end of probe peak to peak amplitude, and attempting to determine a process variable reflection on the TDR signal. The method indicates a broken cable condition, a loss of high frequency connection, a low amplitude reflection condition, an empty vessel condition. Distances and locations on the reference signal are computed in relation to the first fiducial reference point, and distances and locations on the TDR signal are computed in relation to the second fiducial reference point.

Claims

1. A method for processing a time domain reflectometry (TDR) signal having a plurality of reflection pulses to generate a valid output result corresponding to a process variable for a material in a vessel, said method comprising the steps of:

determining a reference signal along a probe in said vessel;

establishing a reference end of probe location using said reference signal;

periodically detecting a TDR signal along said probe;

determining a detected end of probe location on said TDR signal;

attempting to detect a process variable reflection on said TDR signal;

determining a system status based upon said reference end of probe location, said detected end of probe location and said process variable reflection; and

computing said output result when said system status is functional.

2. The method of claim 1 further comprising the step of indicating a broken cable when said detected end of probe location is less than said reference end of probe location.

3. The method of claim 1 further comprising the steps of establishing a measuring length which is less than said reference end of probe location;

and indicating a broken cable when said detected end of probe location is less than said measuring length.

4. The method of claim 1 further comprising the steps of establishing an end of probe peak to peak threshold;

detecting an end of probe negative peak and an end of probe positive peak on said TDR signal;

computing an end of probe peak to peak amplitude as the difference between said end of probe negative peak and said end of probe positive peak; and

indicating a loss of high frequency connection condition when said end of probe peak to peak amplitude is less than said end of probe peak to peak threshold.

5. The method of claim 1 wherein said system status is functional when said end of probe reference location is less than or equal to said detected end of probe location and a process variable reflection is detected prior to said end of probe reference location.

6. The method of claim 1 further comprising the step of establishing a measuring length which is less than said reference end of probe location;

and wherein said system status is functional when said end of probe reference location is less than or equal to said detected end of probe location and a process variable reflection is detected prior to said measuring length.

7. The method of claim 1 further comprising the steps of establishing a maximum probe length which is greater than said reference end of probe location;

and indicating a low amplitude reflection condition when said detected end of probe location is greater than or equal to said maximum probe length, and said process variable reflection is not detected.

8. The method of claim 1 further comprising the steps of establishing a maximum probe length which is greater than said reference end of probe location;

establishing a low signal timer which is reset when at least one of said process variable reflection is detected and an empty vessel condition is detected;

indicating a low amplitude reflection condition when said detected end of probe location is greater than or equal to said maximum probe length, said process variable reflection is not detected and said low signal timer is greater than or equal to a low signal timer limit; and

continuing to hold said output result computed from said prior TDR signal when said detected end of probe location is greater than or equal to said maximum probe length, said process variable reflection is not detected and said low signal timer is less than said low signal timer limit.

9. The method of claim 1 further comprising the steps of establishing a measuring length which is less than said reference end of probe location;

establishing a maximum probe length which is greater than said reference end of probe location; and

indicating an empty vessel condition when said process variable reflection is not detected, said detected end of probe location is greater than or equal to said measuring length and said detected end of probe location is less than or equal to said maximum probe length.

10. The method of claim 1 further comprising the steps of establishing a first fiducial reference point on said reference signal;

scanning said TDR signal for at least one potential fiducial reflections having a zero value;

selecting a fiducial reflection from said at least one potential fiducial reflections; and

setting a second fiducial reference point on said fiducial reflection;

whereby distances and locations on said reference signal are measured from said first fiducial reference point, and distances and locations on said TDR signal are measured from said second fiducial reference point.

11. An apparatus for processing a time domain reflectometry (TDR) signal having a plurality of reflection pulses to generate a valid output result corresponding to a process variable for a material in a vessel, said apparatus comprising:

means for determining a reference signal along a probe in said vessel;

means for establishing a reference end of probe location using said reference signal;

means for periodically detecting a TDR signal along said probe;

means for determining a detected end of probe location on said TDR signal;

means for attempting to detect a process variable reflection on said TDR signal;

means for determining a system status based upon said reference end of probe location, said detected end of probe location and said process variable reflection; and

means for computing said output result when said system status is functional.

12. The apparatus of claim 11 further comprising means for establishing a measuring length;

and means for indicating a broken cable when said detected end of probe location is less than said measuring length.

13. The apparatus of claim 11 further comprising means for detecting an end of probe negative peak and an end of probe positive peak on said TDR signal;

means for computing an end of probe peak to peak amplitude as the difference between said end of probe negative peak and said end of probe positive peak; and

means for indicating a loss of high frequency connection condition when said end of probe peak to peak amplitude is less than an end of probe peak to peak threshold.

14. The apparatus of claim 11 further comprising means for establishing a measuring length, wherein said system status is functional when said end of probe reference location is less than or equal to said detected end of probe location and a process variable reflection is detected prior to said measuring length.

15. The apparatus of claim 11 further comprising means for establishing a maximum probe length;

and means for indicating a low amplitude reflection condition when said detected end of probe location is greater than or equal to said maximum probe length, and said process variable reflection is not detected.

16. The apparatus of claim 11 further comprising a low signal timer which is reset when at least one of said process variable reflection is detected and an empty vessel condition is detected;

wherein said means for determining a system status takes into account said low signal timer.