Hot water heater stacking reduction control

• US 6,560,409 B2
• Filed: 12/22/2000
• Issued: 05/06/2003
• Est. Priority Date: 01/03/2000
• Status: Expired due to Term

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Troost, Henry E. IV
• Primary Examiner(s): Walberg, Teresa
• Assistant Examiner(s): CAMPBELL, THOR S
• Application Number:
  US09/745,686
• Publication Number:
  US 20010031138A1
• Time in Patent Office: 865 Days
• Field of Search: 398/498, 398/441, 398/449, 219/494, 219/482, 219/485, 219/490, 219/496, 392/463, 392/464
• US Class Current: 392/498
• CPC Class Codes: F24H 15/174 Supplying heated water with desired temperature or desired range of temperature
• CPC Class Codes: F24H 15/225 at different heights of the tank
• CPC Class Codes: F24H 15/238 Flow rate
• CPC Class Codes: F24H 15/242 Pressure
• CPC Class Codes: F24H 15/37 of electric heaters
• CPC Class Codes: F24H 15/414 using electronic processing, e.g. computer-based
• CPC Class Codes: F24H 15/486 using timers
• CPC Class Codes: F24H 9/2021 Storage heaters

Abstract

A control system for a hot water heater includes a reservoir for containing hot water, a cold water feed for the reservoir, a hot water exit for the reservoir and means for supplying energy to heat water in the reservoir. A temperature monitoring probe associated with the reservoir monitors the temperature of the reservoir. The frequency of removal of water from the reservoir is monitored. There are means for relating the temperature and frequency of water removal to control the operation of the energy means for supplying heat to the reservoir. The frequency of water usage is signaled by monitoring the water temperature in the reservoir, the water flow from the reservoir, or the pressure of water in the reservoir. Based upon the frequency determination, the setpoint of the heating system can be adjusted so that stacking is avoided.

Claims

1. A control system for a hot water heater including:

a reservoir for hot water, a cold water feed for the reservoir, a hot water exit for the reservoir and a heating source for supplying energy to heat water in the reservoir;

a temperature monitoring probe associated with the reservoir for monitoring the temperature of the reservoir;

a thermostat associated with the water in the reservoir; and

a controller for determining the frequency of removal of water from the reservoir based upon this monitoring, the controller for further relating the temperature and frequency of water removal to control the operation of the thermostat temperature control set point.

2. A system as claimed in claim 1 wherein the frequency of water removal is determined by temperature monitoring, water flow from the reservoir, or the pressure of water in the reservoir, the need for using energy.

3. A system as claimed in claim 1 wherein the frequency of water removal is determined by monitoring water flow.

4. A system as claimed in claim 1 wherein the frequency of water removal is determined by monitoring water pressure.

5. A system as claimed in claim 1 including depressing a temperature control set point of the thermostat in response to a water temperature condition in the reservoir and the frequency of water removal.

6. A system as claimed in claim 5 including returning the set point of the temperature control of the thermostat to a higher level when the frequency of water extraction from the reservoir decreases.

7. A system as claimed in claim 6 including preprogramming a microprocessor related to the thermostat probe to permit a predetermined amount of control temperature set point depression relative to frequency of usage.

8. A system as claimed in claim 1 including a microprocessor with the temperature monitoring probe, the setting of the microprocessor being effected for the reservoir, the setting being determined according to a usage pattern associated relative to the use of the water heater.

9. A system as claimed in claim 8 including presetting the temperature control towards a maximum set point or selectively another set point.

10. A system as claimed in claim 9 including the steps of programming the microprocessor to reduce the thermostat set point temperature about 1°

F. each time a second requirement for heating is made within about 17 minutes.

11. A system as claimed in claim 10 wherein the reduction of the thermostat set point is cumulative in the event of a further requirement for heating occurs within about the next 17 minutes, thereby permitting a total of 2°

F. reduction in thermostat set point.

12. A system as claimed in claim 11 including continuing the depression of the temperature set point until a time period in the excess of about 17 minutes occurs and thereafter having the microprocessor raise the set point towards an original setting of about 1°

F. in about 30 minutes.

13. A system as claimed in claim 5 including depressing the temperature for a different predetermined number of degrees at a preselected time interval and wherein the amount of depression is at least one of cumulative or preset, and wherein the timing and the amount of temperature increments to return to an original setting is selectable.

14. A system as claimed in claim 5 including presetting the temperature control to the maximum set point or selectively at any selected set point.

15. A system as claimed in claim 8 including depressing the temperature for a different predetermined number of degrees at a preselected time interval, and wherein the amount of depression is at least one of cumulative or preset, and wherein the timing and the temperature increment to return to an original setting is selectable.

16. A method of controlling a hot water heater including a reservoir for containing hot water, a cold water feed for the reservoir, a hot water exit for the reservoir, means for supplying energy to heat water in the reservoir;

a thermostat temperature monitoring probe associated with the reservoir comprising the step of relating the temperature of the water, frequency of water removal to control the operation of the energy means for supplying heat to the reservoir.

17. A method as claimed in claim 16 wherein frequency of water removal is determined by temperature monitoring.

18. A method of claim 16 wherein frequency of water removal is determined by pressure monitoring.

19. A method of claim 16 wherein frequency of water removal is determined by flow monitoring.

20. A method as claimed in claim 16 including periodically depressing a temperature control set point in response to the water temperature and frequency of use.

21. A method as claimed in claim 20 including depressing the temperature control set point to compensate for the difference in pressure between the top of a water reservoir and the bottom of a water reservoir.

22. A method as claimed in claim 16 including depressing the temperature for a different predetermined number of degrees at a preselected time interval and wherein the amount of depression may be at least one of cumulative or preset, and wherein the timing and the amount of temperature increments to return to an original setting is selectable.