Cleaning apparatus especially adapted for cleaning vessels used for sanitary products, and method of using same

• US 6,561,199 B2
• Filed: 05/31/2001
• Issued: 05/13/2003
• Est. Priority Date: 05/31/2001
• Status: Expired due to Term

• Current Assignee: Alfa Laval, Inc. (Canada) (ALFA Laval AB)
• Original Assignee: Gamajet Cleaning Systems Incorporated (ALFA Laval AB)
• Inventors: Delaney, Robert E., Gleeson, Bentley F., Le, Minh Quang, Delaney, Andrew K
• Primary Examiner(s): Gulakowski, Randy
• Assistant Examiner(s): CHAUDHRY, SAEED T
• Application Number:
  US09/870,963
• Publication Number:
  US 20020179118A1
• Time in Patent Office: 712 Days
• Field of Search: 134/22.18, 134/24, 134/167.R, 134/180, 134/181, 239/263, 239/263.3, 239/227, 239/240, 239/246
• US Class Current: 134/22.18
• CPC Class Codes: B05B 3/001 incorporating means for heating or cooling, e.g. the material to be sprayed
• CPC Class Codes: B05B 3/0445 the movement of the outlet elements being a combination of two movements, one being rotational
• CPC Class Codes: B08B 9/0936 using rotating jets

Abstract

An apparatus for cleaning the interior of a vessel for containing a sanitary product by ejecting a rotating stream of cleaning fluid. The apparatus features a stationary housing that forms an inlet for receiving a flow of cleaning fluid, a rotatable housing mounted for rotation on the stationary housing about a first axis, and a nozzle for ejecting the cleaning fluid, the nozzle being rotatably mounted on the rotatable housing so that the nozzle rotates about a second axis. A planetary gear train is driven by an impeller driven by the flow of cleaning fluid and drives the rotation of the rotatable housing. The planetary gear train is located between the apparatus inlet and the nozzle. A portion of the flow of cleaning fluid received by the inlet is diverted so as to flow through a passage through the planetary gear train so that the planetary gear train is cooled and lubricated without the use of oil-based or other lubricants unsuitable for contact with sanitary products that might contaminate the cleaning fluid.

Claims

1. An apparatus for cleaning the interior of a vessel by ejecting a rotating stream of cleaning fluid, comprising:

a) a first fluid inlet for receiving said cleaning fluid;

b) a rotatable housing mounted for rotation about a first axis,

c) a nozzle having a first fluid outlet for ejecting said cleaning fluid received by said first fluid inlet, said nozzle rotatably mounted on said rotatable housing so that said nozzle rotates about a second axis, a first fluid passage placing said first fluid inlet in fluid flow communication with said first fluid outlet;

d) an input shaft driven by said cleaning fluid received by said first fluid inlet;

e) a planetary gear train comprising a sun gear and at least one planetary gear mounted for rotation about said sun gear, said planetary gear train driven by said input shaft, said planetary gear train driving said rotatable housing to rotate about said first axis;

f) a housing at least partially enclosing said planetary gear train, a second fluid passage formed within said housing, said sun gear and said planetary gear disposed within said second fluid passage, said second fluid passage having a second fluid inlet and a second fluid outlet that together place said second fluid passage in flow communication with said first fluid passage, wherein at least a portion of said cleaning fluid received by said first fluid inlet flows through a portion of said first fluid passage and then flows into said second fluid inlet and then flows through said second fluid passage so as to flow over said sun gear and said planetary gear and then flows through said second fluid outlet so as to reenter said first fluid passage and then flows through said first fluid outlet.

2. The cleaning apparatus according to claim 1, wherein said second fluid passage comprises an initial passage portion disposed adjacent said second fluid inlet, said initial portion of said second fluid passage being approximately radially oriented, whereby said portion of said cleaning fluid flows approximately radially inward through said initial portion of said second fluid passage after flowing through said second fluid inlet.

3. The cleaning apparatus according to claim 2, wherein at least a portion of said first fluid passage is approximately axially oriented, said second fluid inlet being formed in said axially oriented portion of said first fluid passage, whereby said portion of said cleaning fluid turns approximately radially inward in order to flow from said first fluid passage into said second fluid inlet of said second fluid passage.

4. The cleaning apparatus according to claim 2, wherein said second fluid passage further comprises an intermediate passage portion disposed adjacent said initial passage portion, said sun gear and said planetary gears are disposed in said intermediate portion of said second fluid passage.

5. The cleaning apparatus according to claim 1, wherein said second fluid passage comprises initial, intermediate and final portions, and wherein (i) said initial portion of said second fluid passage is disposed adjacent said second fluid inlet and is approximately radially oriented, whereby said portion of said cleaning fluid flows approximately radially inward from said first fluid passage into said second fluid inlet and the flows approximately radially inward through said initial portion of said second fluid passage, (ii) said sun gear and said planetary gears are disposed in said intermediate portion of said second fluid passage, and (iii) said final portion of said second fluid passage is disposed adjacent said second fluid outlet and is approximately axially oriented, whereby said portion of said cleaning fluid flows approximately axially outward from said second fluid passage through said second fluid outlet and then into said first fluid passage.

6. The cleaning apparatus according to claim 1, wherein said planetary gear train sousing is disposed within said first passage, whereby said cleaning fluid flows over said planetary gear train housing.

7. The cleaning apparatus according to claim 1, wherein said planetary gear train is disposed between said first fluid inlet and said first fluid outlet.

8. The cleaning apparatus according to claim 1, wherein said second fluid inlet is disposed at a first location along said first fluid passage, second fluid outlet is disposed at a second location along said first fluid passage, said second location being downstream from said first location with respect to flow of said cleaning fluid through said first fluid passage.

9. The cleaning apparatus according to claim 1, wherein said planetary gear housing comprises a cylindrical ring gear having a plurality of teeth formed around the inside diameter thereof.

10. The cleaning apparatus according to claim 9, wherein each pair of adjacent teeth in said ring gear form a valley therebetween, wherein a portion of said second fluid passages is formed by said valleys.

11. The cleaning apparatus according to claim 1, wherein said sun gear, said planetary gear, and said planetary gear housing are made from stainless steel.

12. The cleaning apparatus according to claim 1, wherein said second axis is perpendicularly oriented with respect to said first axis.

13. An apparatus for spraying a cleaning fluid for cleaning the interior of a vessel used for containing a sanitary product that minimizes the possibility of oil-based lubricants contaminating said cleaning fluid, comprising

a) a stationary assembly, said stationary assembly forming a first fluid inlet for receiving said cleaning fluid, a first gear affixed to said stationary assembly;

b) a first rotatable housing mounted for rotation about a first axis, a first fluid outlet formed in said first rotatable housing for ejecting said cleaning fluid received by said first fluid inlet, a second gear affixed to said first rotatable housing and engaging said first gear;

c) a second rotatable housing, said second rotatable housing mounted for rotation about a second axis oriented substantially perpendicularly with respect to said first as, said first rotatable housing mounted on said second rotatable housing whereby rotation of said second rotatable housing about said second axis causes said first rotatable housing to also rotate about said second axis, said engagement of said first and second gears causing said first gear to drive rotation of said first rotatable housing about said first axis when said first rotatable housing rotates about said second axis,

d) a first fluid passage extending through sad stationary assembly and said first and second rotatable housings so as to place said first fluid inlet in fluid flow communication with said first fluid outlet;

e) a rotatable impeller disposed in said stationary assembly so as to be driven by said cleaning fluid flowing through said first fluid inlet;

f) a planetary gear train driven by said impeller, said planetary gear train driving said rotation of said second rotatable housing about said second axis, said planetary gear train comprising a sun gear and at least one planetary gear mounted for rotation about said sun gear;

g) a second fluid passage extending through said planetary gear train and in flow communication with said first fluid passage, whereby a portion of said cleaning fluid flowing through said first fluid passage flaws Trough said second fluid passage, said planetary gear train being lubricated solely by said portion of said cleaning fluid flowing therethrough.

14. The cleaning apparatus according to claim 13, wherein said planetary gear train comprises a gear train housing enclosing said planetary gear train, at least a portion of said second fluid passage extending through said gear train housing.

15. The cleaning apparatus according to claim 14, wherein said gear train housing comprises a ring gear.

16. The cleaning apparatus according to claim 14, wherein an initial portion of said portion of said second fluid passage extending through said gear train housing is approximately radially oriented.

17. The cleaning apparatus according to claim 14, wherein said first rotatable housing comprises a nozzle, and wherein said first fluid outlet is formed by said nozzle.

18. A method of cleaning a vessel suitable for containing a sanitary product, comprising the steps of:

a) introducing a cleaning machine into said vessel,

b) introducing a flow of clean fluid into an inlet of said cleaning machine;

c) rotating an impeller by directing said cleaning fluid to flow over said impeller so that said impeller drives rotation of a planetary gear train, said planetary gear train driving rotation of a rotatable body housing about a first axis, said rotatable body housing driving rotation of a rotatable nozzle housing about a second axis;

d) directing said flow of cleaning fluid received by said inlet through a passage to a nozzle mounted on said rotatable nozzle housing so that said nozzle rotates with said rotatable nozzle housing;

e) ejecting said cleaning fluid from said nose,

f) cooling and lubricating said planetary gear train by diverting a portion of said flow of cleaning fluid from said passage so as to cause said portion of said cleaning fluid to flow through said planetary gear train and then reintroducing said portion of said cleaning fluid back into said passage so that said reintroduced portion of said cleaning fluid is then ejected from said nozzle.