Overhead door locking operator

• US 6,561,255 B1
• Filed: 04/13/2000
• Issued: 05/13/2003
• Est. Priority Date: 04/13/2000
• Status: Expired due to Term

• Current Assignee: HRH Newco Corporation
• Original Assignee: Wayne-Dalton Corporation (HRH Door Corp.)
• Inventors: Mullet, Willis J.
• Primary Examiner(s): Johnson, Blair M.
• Application Number:
  US09/548,191
• Time in Patent Office: 1,125 Days
• Field of Search: 160/188, 160/310, 160/201, 491/39, 491/40, 192/69.82, 192/93.R, 192/138, 192/143, 192/139
• US Class Current: 160/188
• CPC Class Codes: E05F 15/41 Detection by monitoring transmitted force or torque E05F15/48 takes precedence; Safety couplings with activation dependent upon torque or force, e.g. slip couplings
• CPC Class Codes: E05F 15/603 using rotary electromotors
• CPC Class Codes: E05F 15/668 for overhead wings
• CPC Class Codes: E05F 15/686 by cables or ropes
• CPC Class Codes: E05Y 2201/11 Covers
• CPC Class Codes: E05Y 2201/22 Locks
• CPC Class Codes: E05Y 2201/238 reaction force or torque
• CPC Class Codes: E05Y 2201/434 Electromotors; Details thereof
• CPC Class Codes: E05Y 2600/11 by automatically acting means
• CPC Class Codes: E05Y 2600/20 characterised by the movement transmission
• CPC Class Codes: E05Y 2600/40 Mounting location; Visibility of the elements
• CPC Class Codes: E05Y 2900/106 for garages
• CPC Class Codes: Y10T 74/18576 including screw and nut
• CPC Class Codes: Y10T 74/18688 Limit stop
• CPC Class Codes: Y10T 74/18792 including worm
• CPC Class Codes: Y10T 74/19828 Worm
• CPC Class Codes: Y10T 74/20636 Detents

Abstract

An operator (10,210) for moving in upward and downward directions a sectional door (D) having a counterbalancing system (30) including a drive tube (31) interconnected with the door comprising, a reversible motor (41), a drive gear (52) selectively driven in two directions by the motor, a driven gear (54) freely rotatably mounted on the drive tube and engaging the drive gear, a slide guide (56) non-rotatably mounted on the drive tube, a disconnect (70) mounted on the slide guide and selectively movable between a first position rotatably connecting the driven gear and the slide guide and a second position disconnecting the drive gear and the slide guide, and an actuator (80) for selectively moving the disconnect between the first position and the second position.

Claims

1. An operator for moving in upward and downward directions a sectional door having a counterbalancing system including a drive tube interconnected with the door comprising, a reversible motor, a drive gear selectively driven in two directions by said motor, a driven gear adapted to be freely rotatably mountable on the drive tube and engaging said drive gear, a slide guide adapted to be non-rotatably mounted on the drive tube, a disconnect mounted on said slide guide and selectively movable between a first position rotatably connecting said driven gear and said slide guide and a second position disconnecting said drive gear and said slide guide, and a gear housing supporting said motor for moving between a door operating position and a door locking position, wherein said housing is pivotally mounted for movement between said door operating position and said door locking position.

2. An operator according to claim 1, further comprising an actuator for selectively moving said disconnect between said first position and said second position allowing manual movement of the door.

5. An operator according to 1, wherein said disconnect is axially movable along said slide guide.

6. An operator according to claim 5, wherein said disconnect has a sleeve and said slide guide has an outer cylindrical surface which engages said sleeve of said disconnect.

7. An operator according to claim 6, wherein said sleeve has at least one axial tab and at least one axial groove on said slide guide for receiving said tab to preclude relative rotation between said sleeve and said slide guide while permitting axial sliding engagement.

8. An operator according to claim 6, wherein said disconnect includes a bracket carrying said sleeve and said actuator has a cable for moving said disconnect between said first position and said second position.

9. An operator according to claim 8, wherein said disconnect includes a spring for biasing said bracket from said second position toward said first position.

10. An operator according to claim 1, wherein said drive gear is a worm and said driven gear is a worm wheel.

11. An operator according to claim 1, wherein said disconnect has axially projecting teeth and said driven gear has slots which matingly engage when said disconnect is in said first position.

12. An operator according to claim 1, wherein said gear housing circumscribes said driven gear and said drive gear for maintaining said driven gear and said drive gear in mating engagement during pivoting of said motor between said door operating position and said door locking position.

13. An operator according to claim 1, wherein said motor is adapted to contact the door in said door locking position and is substantially perpendicular thereto in said door operating position.

3. An operator according to clam 2, wherein said actuator includes a pull handle and a cable operatively interconnected with said disconnect.

4. An operator according to claim 3, wherein said actuator includes an anti-intrusion mechanism for precluding activation of said disconnect when an unauthorized entry is attempted.

14. An operator for moving in upward and downward directions a sectional door having a counterbalancing system including a drive tube interconnected with the door comprising, a reversible motor, a drive gear selectively driven in two directions by said motor, a driven gear adapted to be freely rotatably mountable on the drive tube and engaging said drive gear, a slide guide adapted to be non-rotatably mounted on the drive tube, a disconnect mounted on said slide guide and selectively movable between a first position rotatably connecting said driven gear and said slide guide and a second position disconnecting said drive gear and said slide guide, a gear housing supporting said motor for moving between a door operating position and a door locking position, and a retaining assembly to secure said motor in said door operating position during the normal operating torque range attendant the moving of the door in the upward and downward directions, wherein said motor carries a plunger which is adapted to engage a fixed stop, and wherein said plunger is spring loaded for urging said plunger into engagement with said fixed stop.

15. An operator according to claim 14, wherein said retaining assembly includes a tubular projection attached to said motor for housing said plunger and said fixed stop includes a cylindrical roller.

16. An operator according to claim 15, wherein said plunger has a flat engaging surface which tangentially engages said cylindrical roller to selectively maintain said motor in said door operating position.

17. A system for raising and lowering a sectional overhead door between an open position and a closed position comprising, a counterbalance system adapted to be connected to the sectional overhead door, an operator motor assembly adapted to be mounted proximate to the sectional overhead door in the closed position of the sectional overhead door, at least a portion of said operator motor assembly moveable between a door operating position and a door locking position, wherein said portion of said operator motor assembly is adapted to engage the sectional overhead door in said door locking position, a disconnect for selectively connecting said operator motor assembly and said counterbalance system and disconnecting said operator motor assembly and said counterbalance system, and an actuator operative to both disconnect said operator motor assembly and said counterbalance system and move said operator motor assembly from said door locking position to said door operating position, whereby the door may be manually raised from the closed position.

18. A system according to claim 17, wherein said portion of said operator motor assembly is pivotally mounted for movement between said door operating position and said door locking position.

19. A system according to claim 17, further comprising an anti-intrusion mechanism associated with said actuator.

20. A system according to claim 17 further comprising, a retaining assembly for maintaining said operator motor assembly in said door operating position during normal raising and lowering of the door.

21. A system according to claim 17, wherein said operator motor assembly is positioned within the confines of the door and said counterbalance system during raising and lowering of the door.

22. A system according to claim 17, wherein said portion of said operator motor assembly system includes a motor.

23. A system according to claim 17, wherein said portion of said operator motor assembly includes a motor cover.

24. A system according to claim 17, wherein said portion of said operator motor assembly includes a drive train enclosure.

25. A system according to claim 17, further comprising a disconnect for selectively connecting said operator motor assembly and said counterbalance system and disconnecting said operator motor assembly and said counterbalance system.

26. A system for raising and lowering a sectional overhead door between an open position and a closed position comprising, a counterbalance system adapted to be connected to the sectional overhead door, an operator motor assembly adapted to be mounted proximate to the sectional overhead door in the closed position of the sectional overhead door, at least a portion of said operator motor assembly moveable between a door operating position and a door locking position, wherein said portion of said operator motor assembly is adapted to engage the sectional overhead door in said door locking position, and a switch associated with said operator motor assembly for signaling movement of said operator motor assembly from said operating position toward said door locking position when the door is not in the closed position.

27. A system according to claim 26, wherein said operator motor assembly is supported to either side thereof.