Sash sensing system and method

• US 6,561,892 B2
• Filed: 06/11/2001
• Issued: 05/13/2003
• Est. Priority Date: 06/11/2001
• Status: Expired due to Term

• Current Assignee: Accutrol, LLC
• Original Assignee: Tek-Air Systems, Inc. (Accutrol, LLC)
• Inventors: Kolkebeck, Kenneth W.
• Primary Examiner(s): Boles, Derek
• Application Number:
  US09/878,890
• Publication Number:
  US 20020187743A1
• Time in Patent Office: 701 Days
• Field of Search: 454/56, 454/59, 454/61, 49/13, 361/139, 361/142
• US Class Current: 454/61
• CPC Class Codes: B08B 15/023 Fume cabinets or cupboards, e.g. for laboratories
• CPC Class Codes: E05F 15/632 for horizontally-sliding wings
• CPC Class Codes: E05Y 2201/416 for counterbalancing
• CPC Class Codes: E05Y 2400/45 Control modes
• CPC Class Codes: E05Y 2900/132 Doors
• CPC Class Codes: E05Y 2900/308 for ovens
• CPC Class Codes: F23J 13/08 Doors or covers specially adapted for smoke-boxes, flues, or chimneys
• CPC Class Codes: F23J 2213/70 Safety arrangements
• CPC Class Codes: F23N 2223/00 Signal processing; Details thereof
• CPC Class Codes: F24C 15/2021 Arrangement or mounting of control or safety systems
• CPC Class Codes: F24F 11/0001 for ventilation F24F11/30 takes precedence

Abstract

A sash position sensing system for a fume hood (10) and the like having a plurality of movable sashes (12a, 12b, 12c, 12d) in a frame includes an indicator element (24) affixed to each sash and an array (20) of sensor elements (22) extending along the frame. The sensor elements interact with the indicator elements when generally aligned therewith. The status of the sensor elements is captured in parallel without the need for multiplexing the sensor array, and a processor (52) reads the captured state information and calculates the open area of the frame. In further aspects, a method for determining the position of one or movable sashes in a frame and a fume hood employing the sash position sensing system of the present invention are also provided.

Claims

1. A method for determining the positions of three or more sashes in a frame of a fume hood, the frame defining an opening and the sashes movable to change an extent to which the sashes cover the opening, each sash carrying an indicator element, the method comprising:

dividing the frame into a plurality of distinct regions along its length with a resolution finer than 5 cm and mounting a binary sensor Element within each region to define an array of binary sensor elements, the sensor element array being mounted in a line along the opening with individual elements less than 5 cm apart, each sensor element assuming a first state in response to one of the indicator elements being in minimal proximity therewith and a second state in response to the indicator elements being displaced therefrom; and

simultaneously recording the state of each sensor element.

2. The method of claim 1, further comprising:

transmitting said state information to a processor; and

determining the extent to which the sashes cover said opening.

3. The method of claim 2, further comprising:

passing an air stream having a rate of flow through said opening; and

adjusting said rate of air flow to achieve a preselected face velocity.

4. The method of claim 3, further comprising:

monitoring the extent to which the sashes cover said opening periodically over a period of time; and

adjusting the rate of air flow to maintain a preselected average face velocity.

5. The method of claim 2, further comprising:

configuring the speed of an air blower responsive to the extent to which the sashes cover the opening.

6. A method for determining the position of one or more sashes in a frame, the frame defines an opening and the sashes are horizontally movable in the frame, and the frame carrying the sashes is vertically movable, to change an extent to which the sashes cover the opening, each sash including an indicator element, the method comprising:

dividing the frame into a plurality of distinct regions along its length and associating a binary sensor element with each region, the regions being shorter than the sashes, each binary sensor element responsive to change status to indicate the presence of an indicator element in general alignment therewith;

simultaneously recording the status of each sensor element to indicate the extent to which the sashes are covering the opening;

sensing a vertical position of the frame; and

outputting a signal representative of the vertical position of the frame.

7. In a fume hood having at least three movable sashes in a frame, a sash position sensing system comprising:

an indicator element affixed to each sash;

a single linear array of binary sensor elements extending along the frame, the sensor elements interacting with one or the indicator elements with which it is generally aligned to change the state thereof, such that the sensor elements that are generally aligned with each of the three indicator elements have one state and the sensor elements that are not aligned with the indicator elements have another state; and

a computer-based information handling system coupled to the array of sensor elements, the computer-based information handling system recording binary state information for each sensor element simultaneously providing an indication of a location within the frame of each of the at least three sashes.

9. In the fume hood of claim 7, said computer-based information handling system including:

an electronic storage device for storing said state information.

10. In the fume hood of claim 9, the electronic storage device selected from random access memory, one or more microprocessors, and one or more programmable logic arrays.

11. In the fume hood of claim 7, the computer-based information handling system further comprising a microprocessor for calculating an open face area based on the recorded state information.

8. In a fume hood having N sashes slidably received in a frame, where N≧

3, a sash position sensing system comprising;

a state change element affixed to each sash;

a linear array of M digital sensor elements extending along the frame, where M≦

10N, the sensor elements each assuming a first state when one of the state change elements is generally aligned in minimum proximity therewith and a second state when all of the state change elements are displaced therefrom, such that the N sensor elements in the first state indicate positions of the N sashes; and

a computer-based information handling system coupled to the array of sensor elements for periodically determining a state of each sensor element;

a means for electronically storing the state information for each sensor element simultaneously.

20. In the fume hood of claim 8, wherein M=20N and the M sensor elements are mounted in a single line with a center-to-center spacing between 0.5 cm and 5.0 cm.

12. A fume hood comprising;

a housing including an opening formed therein;

N sashes movable to cover and uncover portions of said opening, where N is an integer greater than 3;

N indicator elements, each affixed to one of the N sashes;

a multiplicity of binary sensor elements disposed in a linear array extending along the frame parallel to the sashes, the indicator elements each changing state when one of the sensor elements is generally aligned therewith; and

a computer-based information handling system coupled with each binary sensor element of the array of sensor elements to determine positions of the sashes b~ identifying the sensor elements of the sensor element array that are currently interacting with the indicator elements; and

a microprocessor for calculating an open face area based on sash positions.

13. The fume hood of claim 12, said computer-based information handling system including:

a means for electronically storing state information for each sensor element of the array simultaneously.

14. The fume hood of claim 12, said computer-based information handling system including:

an electronic storage device for storing sensor element state information.

15. The fume hood of claim 14, the electronic storage device selected from random access memory, one or more microprocessors, and one or more programmable logic arrays.

17. The fume hood of claim 12, further comprising:

a fan exhausting air from within the housing and drawing air ambient the opening into the housing.

18. The fume hood of claim 12, wherein the sashes are horizontally movable in the frame and the frame is vertically movable, further comprising:

a sensor sensing a vertical position of the frame; and

a circuit outputting a signal representative of the vertical position of the frame.

16. In a fume hood having a plurality of movable sashes in a frame, the sashes being horizontally movable in the frame and the frame being vertically movable, a sash position sensing system comprising:

an indicator element affixed to each sash;

a single array of binary sensor elements extending along the frame, the binary sensor elements each interacting with a generally aligned one of said indicator elements;

a computer-based information handling system coupled to the binary array of sensor elements, the computer-based information handling system reading state information for each sensor element simultaneously;

a vertical sensor sensing a vertical position of the frame; and

a circuit outputting a signal representative of the vertical position of the frame.

19. A fume hood including:

a housing defining an access opening;

a fan which exhausts air from within the housing and draws ambient air through the opening into the housing;

N sashes movably mounted with the housing for uncovering and covering the opening to an adjustable degree, where N is an integer ≦

3;

an array of reed switches mounted to the housing periodically across the opening, where M is an integer >

>

N;

a plurality of magnets, one of the magnets being mounted on each sash to change a binary state of an adjacent reed switch;

a means for concurrently reading the plurality of reed switches to generate a binary number indicative of positions of the sashes in the opening;

a processor for converting the binary number into a fan control signal indicative of the degree to which the opening is uncovered;

a fan controller for controlling one of a fan speed and a damp in accordance with the fan control signal; and

a means for periodically triggering the react switch reading means and the processor to update the binary number and the fan control signal.