Composite-type electromagnet and radial magnetic bearing

• US 6,563,244 B1
• Filed: 07/27/2000
• Issued: 05/13/2003
• Est. Priority Date: 07/28/1999
• Status: Expired due to Fees

• Current Assignee: BOC Edwards Japan Ltd (Atlas Copco AB)
• Original Assignee: Seiko Instruments Incorporated (Seiko Group)
• Inventors: Yamauchi, Akira, Kuwahara, Okikazu
• Primary Examiner(s): Ramirez, Nestor
• Assistant Examiner(s): Perez, Guillermo
• Application Number:
  US09/626,432
• Time in Patent Office: 1,020 Days
• Field of Search: 310/90.5, 310/154.07, 310/154.08, 310/154.26, 310/218, 310/254, 310/154.02, 310/154.01, 310/42, 310/181
• US Class Current: 310/90.5
• CPC Class Codes: F16C 32/0459 Details of the magnetic circuit
• CPC Class Codes: F16C 32/0465 with permanent magnets provided in the magnetic circuit of the electromagnets
• CPC Class Codes: F16C 32/048 with active support of two degrees of freedom, e.g. radial magnetic bearings

Abstract

A composite-type electromagnet for a radial magnetic bearing has four composite-type electromagnet parts. Each part has four electromagnet cores formed of a magnetic material. The cores each have two protruding poles. A control coil is wound around each of the protruding poles and a biasing permanent magnet is disposed between each of the cores. The electromagnet cores and the biasing permanent magnets are in direct contact such that only a minute gap exists at a junction therebetween. A viscous material, adhesive material, or a magnetic fluid such as grease, having therein a material having high permeability and high saturation magnetic flux density is disposed in the minute gap so as to minimize magnetic flux leakage at the junction.

Claims

1. A composite-type electromagnet comprising:

an electromagnet having a controlling coil wound around an electromagnet core formed of a magnetic material;

a biasing permanent magnet in contact with the electromagnet core so that only a minute gap exists at a junction between the electromagnet core and the permanent magnet; and

a filling material having a high permeability and a high saturation magnetic flux density disposed in the minute gap.

2. A composite-type electromagnet according to claim 1;

wherein the filling material is one of a viscous material, an adhesive material, a magnetic fluid, or a grease, and has therein a material having a high permeability and high saturation magnetic flux density.

6. A radial magnetic bearing for rotatably supporting a shaft, comprising;

a plurality of the composite-type electromagnets according to claim 1 arranged annularly to form four composite-type electromagnet parts consisting of a +Y-axis composite-type electromagnet part for supporting the shaft in the +Y-axis direction, a −

Y-axis composite-type electromagnet part for supporting the shaft in the −

Y-axis direction, a +X-axis composite-type electromagnet part for supporting the shaft in the +X-axis direction, and a −

X-axis composite-type electromagnet part for supporting the shaft in the +X-axis direction.

7. A radial magnetic bearing according to claim 6;

wherein the electromagnet cores each have two protruding poles and controlling coils wound around the protruding poles, and wherein each composite-type electromagnet part is comprised of a respective biasing permanent magnet, two opposite protruding poles adjacent each of the biasing permanent magnets, and the two controlling coils wound around the protruding poles.

3. A radial magnetic bearing comprising:

a controlling electromagnet having a controlling coil wound around an electromagnet core formed of a magnetic material;

a biasing permanent magnet in contact with the electromagnet core so that only a minute gap exists at a junction between the electromagnet core and the permanent magnet; and

a filling material having a high permeability and a high saturation magnetic flux density disposed in the minute gap.

5. A radial magnetic bearing according to either of claim 3 or claim 4;

wherein the filling material is one of a viscous material, an adhesive material, a magnetic fluid, or a grease, and has therein a material having a high permeability and high saturation magnetic flux density.

4. A radial magnetic bearing for supporting a shaft, comprising:

an annular member formed by alternately arranging around the shaft four electromagnet cores each having two protruding poles and four biasing permanent magnets;

an electromagnet formed of eight controlling coils wound around the protruding poles to form four composite-type electromagnet parts consisting of a +Y-axis composite-type electromagnet part, a −

Y-axis composite-type electromagnet part, a +X-axis composite-type electromagnet part and a −

X-axis composite-type electromagnet part, each composite-type electromagnet part being formed by the combination of a respective biasing permanent magnet, two opposite protruding poles adjacent each of the biasing permanent magnets, and two controlling coils wound around the protruding poles; and

a filling material having a high permeability and a high saturation magnetic flux density disposed in a minute gap existing in a junction between each electromagnet core and biasing permanent magnet.

8. A radial magnetic bearing for rotatably supporting a cylindrical shaft, comprising:

a plurality of electromagnets each comprised of a core formed of a magnetic material and a coil wound around the core, the electromagnets being arranged annularly to surround the cylindrical shaft;

a plurality of biasing permanent magnets disposed between adjacent ones of the electromagnets so each biasing permanent magnet abuts two of the cores and two of the biasing permanent magnets abut each core, each of the biasing permanent magnets being in direct contact with the two cores adjacent opposite ends thereof such that only a minute gap exists at a junction between each core and the adjacent permanent magnets; and

a material having a high permeability and a high saturation magnetic flux density disposed in the minute gap.

9. A radial magnetic bearing according to claim 8;

wherein the filling material is one of a viscous material, an adhesive material, a magnetic fluid or a grease, and has therein a material having a high permeability and a high saturation magnetic flux density.

10. A rotary device comprising:

a housing;

a cylindrical shaft disposed in the housing; and

at least one magnetic bearing for supporting the shaft in the housing without coming into contact with the shaft, the at least one magnetic bearing comprising a plurality of electromagnets arranged annularly about the cylindrical shaft, and a permanent magnet disposed between adjacent electromagnet cores, each permanent magnet being in direct contact with two adjacent electromagnets disposed on opposite sides thereto so that only a minute gap exists between each permanent magnet and the two adjacent electromagnets, and a material having a high permeability and a high saturation magnetic flux density disposed in the minute gap.

11. A rotary device according to claim 10;

wherein the electromagnets each comprise a core having legs protruding from opposite ends thereof and facing a radial center of the cylindrical shaft, and a controlling coil wound around each of the legs, the controlling coils being connected to form a plurality of composite-type electromagnet parts for maintaining the cylindrical shaft in a levitated state.

12. A rotary device according to claim 11;

wherein each of the electromagnet parts consists of the combination of a respective permanent magnet, a leg of each of the two electromagnet cores adjacent to the respective permanent magnet, the controlling coils wound about the legs, and the material disposed in the minute gap.

13. A rotary device according to claim 10;

wherein the material comprises one of a viscous material, an adhesive material, a magnetic fluid or a grease, and has therein a material having a high permeability and a high saturation magnetic flux density.