Compact cooling system

• US 6,564,857 B1
• Filed: 09/28/2000
• Issued: 05/20/2003
• Est. Priority Date: 10/21/1999
• Status: Expired due to Fees

• Current Assignee: Modine Manufacturing Company
• Original Assignee: Modine Manufacturing Company
• Inventors: Vetter, Frank, Zobel, Werner, Soldner, Jörg, Ehlers, Michael
• Primary Examiner(s): Ford, John K.
• Application Number:
  US09/672,428
• Time in Patent Office: 964 Days
• Field of Search: 165/41, 165/51, 165/125, 165/82, 165/149, 165/140, 165/99, 165/175, 165/916, 123/41.49
• US Class Current: 165/41
• CPC Class Codes: F01P 2003/182 with multiple heat-exchangers
• CPC Class Codes: F01P 2003/185 arranged in parallel
• CPC Class Codes: F01P 2070/50 mounting fans to heat-exchangers
• CPC Class Codes: F01P 5/02 Pumping cooling-air; Arrangements of cooling-air pumps, e.g. fans or blowers
• CPC Class Codes: F01P 5/043 Pump reversing arrangements
• CPC Class Codes: F28D 1/0426 with units having particular arrangement relative to the large body of fluid, e.g. with interleaved units or with adjacent heat exchange units in common air flow or with units extending at an angle to each other or with units arranged around a central element
• CPC Class Codes: F28D 2021/0082 Charged air coolers cooling of air intake supply F02B29/04
• CPC Class Codes: F28D 2021/0094 for recooling the engine coolant arrangements of liquid-to-air heat exchangers on vehicles F01P3/18
• CPC Class Codes: F28F 9/002 with fastening means for other structures
• CPC Class Codes: Y10S 165/916 Oil cooler

Abstract

A compact cooling system includes a mounting panel adapted to receive a plurality of at least three cooling units, a cooling fan, and a fan drive mechanism. The mounting panel supports the fan and drive mechanism in a manner allowing rotation of the fan about the axis of rotation. A front side of the mounting panel is adapted for receiving and supporting the cooling units in a pattern defining a cantilevered, tubular polygonal solid disposed about the fan. The mounting panel includes a convex central region extending into the tubular polygonal solid and receiving the drive mechanism in operative connection to the fan. By virtue of this arrangement, a very compact cooling system is provided. The tubular polygonal shape of the cooling units, when mounted on the mounting panel, forms an air duct for directing a flow of cooling air induced by the fan through the cooling units. Positioning the drive mechanism inside the convex central region of the mounting panel significantly reduces the length of the cooling system along the axis of rotation.

Claims

1. A cooling system comprising:

a plurality of at least three heat exchangers, a cooling fan, a fan drive mechanism, and a mounting panel, at least one of said heat exchangers adapted to receive a flow of fluid separate from fluid flowing through the other heat exchanges in said plurality of heat exchangers;

said mounting panel supporting said fan and drive mechanism for rotation about an axis of rotation,

said mounting panel having a front side adapted for receiving and supporting said heat exchangers in a pattern defining a tubular polygonal solid disposed about said fan,

said mounting panel including a convex central region extending into said tubular polygonal solid and receiving said drive mechanism in operative connection to said fan,

wherein said convex central region of said mounting panel terminates in an adapter plate for receiving said fan drive mechanism and said mounting panel includes a number of corner connector regions equal to the number of heat exchangers, said mounting panel also including a plurality of support struts extending between and integrally joining said corner connector regions to said adapter plate.

2. The cooling system of claim 1 including flow channels for connecting said heat exchangers, said flow channels being mounted on a backside of said mounting panel opposite said front side.

3. The cooling system of claim 2 wherein said mounting panel includes said flow channels.

4. The cooling system of claim 2 wherein at least one of said corner connector regions of said mounting panel includes an aperture for the passage of fluid between said heat exchangers and said flow channels.

5. The cooling system of claim 2 wherein said mounting panel includes cover segments between said struts.

6. The cooling system of claim 5 wherein said cover segments are removable from the remainder of said mounting panel.

7. The cooling system of claim 1 wherein one of said heat exchangers is adapted for attachment by means of a first and a second fastener to a first and a second of said corner connectors, the first corner connector having a round hole for receipt of said first fastener and said second corner connector having an elongated slot for receipt of said second fastener, said elongated slot thereby allowing for thermal expansion and contraction of said one heat exchanger.

8. The cooling system of claim 2 wherein said at least two of said heat exchangers are adapted to the part of a single fluid flow circuit and are connected in fluid communication by a common flow channel.