Silver coated mirror

• US 6,565,217 B2
• Filed: 04/17/2001
• Issued: 05/20/2003
• Est. Priority Date: 05/12/1994
• Status: Expired due to Fees

• Current Assignee: Glaverbel
• Original Assignee: Glaverbel
• Inventors: Boulanger, Pierre, Laroche, Pierre, Dauby, Christian
• Primary Examiner(s): Juba, Jr., John
• Application Number:
  US09/835,590
• Publication Number:
  US 20010033935A1
• Time in Patent Office: 763 Days
• Field of Search: 428/687, 428/912.2, 359/838, 359/883, 427/165, 427/168, 427/304, 427/404, 427/409, 427/421, 427/426, 427/443.1, 427/443.2, 427/162
• US Class Current: 359/838
• CPC Class Codes: C03C 17/38 at least one coating being a coating of an organic material
• CPC Class Codes: C23C 18/1889 with use of metal first
• CPC Class Codes: G02B 5/0808 having a single reflecting layer G02B5/0883, G02B5/0891 take precedence

Abstract

A mirror composed of a vitreous substrate having a silver coating formed on a surface thereof produced by a process including the steps of sensitizing the vitreous substrate; activating the vitreous substrate by contacting the vitreous substrate with a solution comprised of at least one ion selected from the group consisting of bismuth (III), chromium (II), gold (III), indium (III), nickel (II), palladium (II), platinum (II), rhodium (III), titanium (III), vanadium (III) and zinc (II); contacting the vitreous substrate with a silvering solution so as to form the silver coating; and applying at least one layer of paint over the silvered substrate. Preferably, the silver coating is not covered with a protective layer of copper.

Claims

1. A mirror comprising a vitreous substrate having a silver coating formed on a surface thereof produced by a process comprising the steps of:

sensitizing the vitreous substrate,

activating the vitreous substrate by contacting the vitreous substrate with a solution comprising ions of palladium (II);

contacting the vitreous substrate with a silvering solution so as to form the silver coating, and

applying at least one layer of paint over the silvered substrate.

2. A vitreous substrate having a silver coating formed on a surface thereof produced by a process comprising the steps of:

sensitizing the vitreous substrate,

activating the vitreous substrate by contacting the vitreous substrate with a solution comprising ions of palladium (II);

spraying the vitreous substrate with a silvering solution so as to form the silver coating, and

applying at least one layer of paint over the silvered substrate.

3. A mirror comprising a vitreous substrate carrying a silver coating which is not covered with a protective layer of copper, there being palladium provided at the vitreous substrate, the mirror exhibiting an average number of white specks of less than 10 per dm², after having been subjected to at least one of the following tests:

(a) a 120 hour accelerated ageing GASS Test;

(b) a 480 hour Salt Fog Test.

4. The mirror according to claim 3, exhibiting an average number of white specks of less than 5 per dm², after having been subjected to said at least one test.

5. The mirror according to claim 3 exhibiting an average number of white specks of less than 10 per dm², after having been subjected to both of said tests (a) and (b).

6. The mirror according to claim 5 wherein the same portion of said mirror has been subjected to both of said tests (a) and (b).

7. The mirror according to claim 3 wherein the vitreous substrate is a glass sheet.

8. The mirror according to claim 3 wherein the silver coating layer has a thickness of 70 to 100 nm.

9. The mirror according to claim 3, wherein the mirror is a mirror with no copper layer which comprises:

the vitreous substrate in the form of a glass sheet having a surface,

palladium and tin provided at said surface of the glass sheet,

the silver coating layer on said surface of the glass sheet,

tin present at the surface of the silver coating layer which is adjacent to at least one paint layer covering the silver coating layer,

at least one paint layer covering the silver coating layer.

10. A mirror with no copper layer which comprises in the order recited:

a vitreous substrate;

palladium provided at a surface of the vitreous substrate;

a silver coating layer on said surface of the vitreous substrate; and

at least one paint layer covering the silver coating layer.

11. The mirror according to claim 10, wherein the palladium is provided as islets at said surface of the vitreous substrate.

12. The mirror according to claim 10 wherein tin is present at the surface of the silver coating layer which is provided adjacent to the at least one paint layer covering the silver coating layer.

13. The mirror according to claim 10, wherein traces of a silane are present at the surface of the silver coating layer which is adjacent to the at least one paint layer.

14. The mirror according to claim 10, wherein tin is present at said surface of the vitreous substrate.

15. The mirror according to claim 10, wherein the at least one layer of paint is substantially lead-free.

16. The mirror according to claim 10, wherein palladium is present at said surface of the vitreous substrate in a quantity of not more than 3.6 mg per square meter.

17. The mirror according to claim 10 wherein the vitreous substrate is a glass sheet.

18. The mirror according to claim 10 wherein the silver coating layer has a thickness of 70 to 100 nm.

19. A mirror with no copper layer which comprises in the order recited:

a vitreous substrate

both tin and at least one material selected from the group consisting of bismuth, chromium, gold, indium, nickel, platinum, rhodium, ruthenium, titanium, vanadium and zinc provided at a surface of the vitreous substrate,

a silver coating layer on said surface of the substrate, and

at least one paint layer covering the silver coating layer.

20. The mirror according to claim 19 wherein the at least one material selected from the group consisting of bismuth, chromium, gold, indium, nickel, platinum, rhodium, ruthenium, titanium, vanadium and zinc is provided as islets at said surface of the vitreous substrate.

21. The mirror according to claim 19 wherein at least one material selected from the group consisting of tin, chromium, titanium, iron, indium, copper and aluminum is present at the surface of the silver coating layer which is adjacent to the at least one paint layer.

22. The mirror according to claim 19, wherein traces of a silane are present at the surface of the silver coating layer which is adjacent to the at least one paint layer.

23. The mirror according to claim 19, wherein tin is present at said surface of the vitreous substrate.

24. The mirror according to claim 19, wherein the at least one layer of paint is substantially lead-free.

25. The mirror according to claim 19 wherein the vitreous substrate is a glass sheet.

26. The mirror according to claim 19 wherein the silver coating layer has a thickness of 70 to 100 nm.

27. A mirror with no copper layer which comprises:

a vitreous substrate in the form of a glass sheet having a surface,

palladium and tin provided at said surface of the glass sheet,

a silver coating layer on said surface of the glass sheet,

tin present at the surface of the silver coating layer which is adjacent to at least one paint layer covering the silver coating layer,

at least one paint layer covering the silver coating layer.

28. The mirror according to claim 27 wherein the silver coating has a thickness of 70 to 100 nm.

29. The mirror according to claim 27 wherein traces of a silane are present at the surface of the silver coating layer which is adjacent to the at least one paint layer.

30. The mirror according to claim 27 wherein the at least one layer of paint is substantially lead-free.

31. A mirror with no copper layer which comprises:

a vitreous substrate in the form of a glass sheet having a surface,

palladium and tin provided at said surface of the glass sheet,

a silver coating layer having a thickness of 70 to 100 nm on said surface of the glass sheet,

tin present at the surface of the silver coating layer which is adjacent to at least one paint layer covering the silver coating layer,

traces of a silane present at the surface of the silver coating layer which is adjacent to the at least one paint layer,

at least one paint layer covering the silver coating layer.

32. The mirror according to claim 31, wherein the at least one layer of paint is substantially lead-free.