Wound dressings having low adherency

• US 6,566,577 B1
• Filed: 02/14/2002
• Issued: 05/20/2003
• Est. Priority Date: 03/24/1999
• Status: Expired due to Term

• Current Assignee: KCI USA Incorporated (3M Company)
• Original Assignee: Johnson & Johnson Medical Limited (Johnson & Johnson)
• Inventors: Biott, Maurice Charles, Mellor, James Sebastian, Stow, Martin William, Addison, Deborah
• Primary Examiner(s): Lucchesi, Nicholas D.
• Assistant Examiner(s): Hamilton, Lalita M
• Application Number:
  US09/937,039
• Time in Patent Office: 460 Days
• Field of Search: 602/41-43, 602/46-47, 602/56, 602/58-61, 604/304, 604/307, 604/367, 604/369
• US Class Current: 602/56
• CPC Class Codes: A61F 13/0203 with fluid retention members

Abstract

The invention provides wound dressings, in particular wound dressings of low- or non-exuding wounds a bleeding wounds. The wound dressings are of the island type, having as adhesive-coated backing sheet (6) and an absorbent island (9) supported on the backing sheet. The island (9) comprises a layer (2) of liquid absorbent material enclosed in an envelope of textured perforated thermoplastic film. The film (3) at one side of the island (9) presents a ribbed or embossed perforated surface having low adherency to the wound. The film island an the rear surface of the envelope is perforated and smoothed to provide good attachment to the backing sheet (6) and controlled water vapor transmission rate. The invention also provides a method of manufacture of the wound dressings according to the invention, according to which the absorbent layer (2) is wrapped in a textured perforated thermoplastic film, and the film on the rear face of the envelope is then preferably smoothed by blowing hot air onto it.

Claims

1. A wound dressing comprising:

an absorbent layer;

an envelope formed from thermoplastic film enclosing said absorbent layer wherein the film has a textured performed surface on a front side of said envelope and a smoothed perforated surface on a rear side of said envelope;

a semipermeable backing sheet covering said rear side of said envelope and extending outwardly therefrom; and

a layer of adhesive on said backing sheet adjacent to said rear side of said envelope and bonding said envelope to said backing sheet.

2. A wound dressing according to claim 1, wherein said absorbent layer comprises a layer of a hydrophilic foam.

3. A wound dressing according to claim 1, wherein the absorbent layer has a basis weight in the range of 50-500 g/m².

4. A wound dressing according to claim 3, wherein the absorbent layer has a basis weight in the range of 100-400 g/m².

5. A wound dressing according to claim 1, wherein the absorbent layer has a free (uncompressed) liquid absorbency for physiological saline at 25°

C. of from 5 to 30 g/g.

6. A wound dressing according to claim 1, wherein said thermoplastic film is formed from ethylene methyl acrylate (EMA).

7. A wound dressing according to claim 1, wherein said thermoplastic film is a mesh perforated film.

8. A wound dressing according to claim 7, wherein said film has from 5 to 50 perforations/cm².

9. A wound dressing according to claim 7, wherein said perforations have an area of from 0.01 to 2.0 mm².

10. A wound dressing according to claim 1, wherein said thermoplastic film has a basis weight of from 1 to 500 g/m².

11. A wound dressing according to claim 10, wherein said thermoplastic film has a basis weight of from 10 to 200 g/m².

12. A wound dressing according to claim 1, wherein said envelope is formed from a single piece of said thermoplastic film wrapped around said absorbent layer.

13. A wound dressing according to claim 1, wherein said backing sheet comprises a microporous polyurethane film.

14. A wound dressing according to claim 1 wherein said backing sheet has a water vapor permeability of from 300 to 5000 g/m²/24 hrs at 37.5°

C. at a humidity difference of 10% to 100%.

15. A wound dressing according to claim 14, wherein said backing sheet has a water vapor permeability of from 500 to 2000 g/m²/24 hrs at 37.5°

C. at a humidity difference of 10% to 100%.

16. A wound dressing according to claim 1, wherein said adhesive layer extends outwardly from said envelope to form an adhesive margin around said envelope for attachment of said wound dressing to a surface.

17. A wound dressing according to claim 1, wherein said adhesive layer has a basis weight of from 20 to 250 g/m².

18. A wound dressing according to claim 17, wherein said adhesive layer has a basis weight of from 50 to 150 g/m².

19. A wound dressing according to claim 1, further comprising one or more release coated cover sheets covering said front side of said envelope and said layer of adhesive.

20. A wound dressing according to claim 1 which is sterile and packaged in a microorganism-impermeable pouch.

21. A process for the production of a wound dressing comprising the steps of:

providing a layer of absorbent material;

wrapping said layer in an envelope of a textured perforated thermoplastic film;

followed by

smoothing said thermoplastic film on one side of said envelope; and

applying an adhesive-coated backing sheet onto said smoothed thermoplastic film on said one side of said envelope.

22. A wound dressing prepared according to the process of claim 21.

23. A process according to claim 21, wherein said step of wrapping comprises wrapping a single sheet of said textured perforated thermoplastic film around said absorbent layer such that first and second longitudinal edges of said textured perforated thermoplastic film overlap, and bonding together said overlapping edges to form said envelope.

24. A process according to claim 21, wherein said step of smoothing comprises blowing hot air onto said one side of said envelope.

25. A process according to claim 24, wherein said step of smoothing further comprises measuring the temperature of the film and regulating said hot air blowing to control the maximum temperature reached by the film.

26. An apparatus for use in a process according to claim 24, said apparatus comprising:

a conveyor for conveying a layer of absorbent material enclosed between two layers of perforated textured thermoplastic film;

a hot air blower configured to blow hot air onto one of said layers of thermoplastic film to soften and flatten said one of said layers thereby smoothing said one of said layers;

a temperature sensor to measure the temperature of the said one of said layers adjacent to said hot air blower; and

control means connected to said temperature sensor to regulate said conveyor and/or said hot air blower in response to signals from said temperature sensor.

27. An apparatus according to claim 26, wherein said temperature sensor is an infrared radiation detector.

28. An apparatus according to claim 26, wherein said hot air blower is adapted to blow hot air at a temperature between the softening temperature of the thermoplastic film and the melting temperature the thermoplastic film.

29. An apparatus according to claim 28, wherein said thermoplastic film is an ethylene methyl acrylate film and said hot air blower is adapted to blow hot air at a temperature between 110°

C. and 160°

C.

30. A process according to claim 21, further comprising the step of cutting said envelope into lengths prior to applying said adhesive-coated backing sheet.

31. A process according to claim 26, further comprising a step of cooling said envelope intermediate said smoothing and said cutting steps.