Method and apparatus for extending the functionality of a battery

• US 6,566,844 B1
• Filed: 10/06/2000
• Issued: 05/20/2003
• Est. Priority Date: 10/06/1999
• Status: Expired due to Fees

• Current Assignee: Battery Performance Technologies Incorporated
• Original Assignee: Battery Performance Technologies Incorporated
• Inventors: Schlicht, Michael
• Primary Examiner(s): Tso, Edward H.
• Assistant Examiner(s): TIBBITS, PIA FLORENCE
• Application Number:
  US09/680,835
• Time in Patent Office: 956 Days
• Field of Search: 320/131, 320/139, 320/140, 320/160, 429/49, 429/90
• US Class Current: 320/131
• CPC Class Codes: H02J 7/0069 Charging or discharging for charge maintenance, battery initiation or rejuvenation

Abstract

A method to extend the functionality of a battery, the method comprising drawing a current greater than the minimum rejuvenation current from the battery thereby increasing a functionality of the battery.

Claims

1. A method of rejuvenating a battery comprising:

establishing a minimum current that results in rejuvenation of the battery; and

drawing a current equal to or greater than the minimum current from the battery.

2. The method of claim 1, wherein the minimum current is a function of the battery voltage.

3. The method of claim 2, further comprising calculating the rejuvenation current, comprising:

drawing a first current level from the battery at a first battery voltage;

determining whether a rejuvenescent effect has been observed; and

if the rejuvenescent effect has been observed, determining that the first current level at the first battery voltage was at least at the minimum rejuvenation current.

4. The method of claim 1, further comprising:

boosting a voltage seen at a device powered by the battery by drawing an additional current from the battery; and

drawing said additional current greater than or equal to the minimum current at substantially near an end of a discharge cycle of the battery.

5. A method to reduce voltage depression in a rechargeable battery, the method comprising:

determining when said rechargeable battery is near an end of a discharge cycle; and

increasing the rechargeable battery load current level to a level greater than a normal in-use discharge current level.

6. The method of claim 5, wherein the battery load current level periodically increases to at least 2.0 times above a normal in-use discharge current level.

7. The method of claim 5, further comprising:

installing a rejuvenation mechanism between the rechargeable battery and a device using the rechargeable battery during use for several cycles as necessary to accomplish the rejuvenescent effect, the rejuvenation mechanism boosting the voltage level from the rechargeable battery by drawing the additional current.

8. The method of claim 7, wherein the rejuvenation mechanism is coupled between the rechargeable battery and the device for a plurality of discharge cycles.

9. A method of reversing voltage depression in a battery comprising:

receiving a battery that has an in-use time that is reduced compared to a new battery;

coupling a rejuvenator between the battery and a device during use of the battery, the rejuvenator;

detecting an output voltage of the battery at an output node;

if the output voltage is below a value, boosting a voltage level at the output node, by pulling increased current from the battery, the current greater than a minimum current that results in rejuvenation of the battery at one point; and

de-coupling the rejuvenator from between the battery and the device after a plurality of discharge cycles.

10. The method of claim 9, wherein the battery is a rechargeable nickel cadmium (NiCad) battery.

11. The method of claim 9, further comprising, during the use of the rejuvenator:

periodically drawing an instantaneous current of at least 2.0 times above a normal discharge current level.

12. An apparatus to improve functionality of a battery comprising:

a device; and

an impedance matcher to output a steady voltage and current to the device, the impedance matcher coupled between the battery and the device,

the impedance matcher further to draw a current from the battery that is greater than a minimum current that results in rejuvenation of the battery at a battery voltage level.

13. The apparatus of claim 12, wherein the minimum current is a function of the battery voltage.

14. The apparatus of claim 12, wherein the impedance matcher comprises:

a comparator; and

a driver to boost the battery voltage to the steady voltage and current seen at the device.

15. The apparatus of claim 14, wherein at an end of a discharge cycle of the battery, the current drawn from the battery by the impedance matcher exceeds the minimum current.

16. The apparatus of claim 14, further comprising using one of the following to boost the voltage:

pulse skipping, pulse width modulation (PWM), and pulse frequency modulation (PFM).

17. An apparatus to reduce voltage depression in a rechargeable battery during use comprising:

an inductor coupled in series with a diode, a device powered by the rechargeable battery, and the rechargeable battery;

a switch coupled in parallel with the rechargeable battery, the device, and a capacitor;

a control circuit for switching the switch such that the control circuit maintains a voltage level at an output node by pulling a current from the rechargeable battery toward an end of useable rechargeable battery lifetime that is increased above a minimum rejuvenation current level and results in rejuvenation of the rechargeable battery.

18. The apparatus of claim 17, wherein the rechargeable battery is a rechargeable nickel cadmium (NiCad) battery.

19. The apparatus of claim 17, wherein an output of the rechargeable battery is not filtered, such that device power requirement spikes lead to spikes in instantaneous current drawn from the rechargeable battery.

20. The apparatus of claim 19, wherein the instantaneous current is periodically at least 2.0 times above a normal discharge current level.

21. The apparatus of claim 19, wherein the control circuit comprises a switching regulator.

22. A method of rejuvenating a battery during use comprising:

coupling an exhausted battery having a reduced use-time to a device;

coupling a rejuvenator between the battery and the device, the rejuvenator;

boosting an output of the battery to a preset level; and

increasing a discharge current level of the battery at least 2.0 times above a normal use level near an end of the discharge cycle.