Foldable cardboard food box having food receptacle and dip tray

• US 6,568,586 B1
• Filed: 08/06/2002
• Issued: 05/27/2003
• Est. Priority Date: 08/06/2002
• Status: Expired due to Fees

• Current Assignee: Dominos IP Holder LLC (Domino's Pizza Incorporated)
• Original Assignee: Domino's Pizza Incorporated
• Inventors: Chiera, Karen M., VanEsley, Thomas M.
• Primary Examiner(s): Elkins, Gary E.
• Application Number:
  US10/214,245
• Time in Patent Office: 294 Days
• Field of Search: 229/110, 229/120.18, 229/902, 229/904, 229/906, 206/562, 206/563, 206/564, 206/565
• US Class Current: 229/120.18
• CPC Class Codes: B65D 5/2004 the container body having hollow side-walls
• CPC Class Codes: B65D 5/6658 combined with flaps or tabs provided at the side edges of the lid
• CPC Class Codes: B65D 71/72 formed by folding one or more blanks, the articles being inserted in openings in a wall
• CPC Class Codes: Y10S 229/904 Compartmented fast food holder or lap tray
• CPC Class Codes: Y10S 229/906 Baked goods

Abstract

A foldable cardboard food box (10) includes a base (16), a back wall (28), a cover (34), a front wall (46), a dip tray panel (54), a support wall (64), and base side wall assemblies (74) that are constructed such that upon folding the box provides a food receptacle (12) and a dip tray section (14) with a dip tray panel (54) supported by side wall vertical edge junctions (108) that are spaced rearward from the front wall (46).

Claims

1. A foldable cardboard food box comprising:

a base having a D shape including a straight back edge, a straight front edge of a smaller length than the back edge, a pair of side edges having a pair of rearward portions that extend from the back edge parallel to each other toward the front edge, and the pair of side edges also having a pair of forward portions that respectively extend from pair of rearward portions toward the front edge in a converging manner;

a back wall having a first edge connected to the back edge of the base and having a second edge extending in a spaced and parallel relationship to its first edge;

a cover having a first edge connected to the second edge of the back wall and having a second edge extending in a spaced and parallel relationship to its first edge and including a tuck flap, and the cover having an elongated shape including opposite ends;

a front wall having first edge connected to the front edge of the base and having a second edge extending in a spaced and parallel relationship to its first edge, and the front wall having an elongated shape including opposite ends;

a dip tray panel having a front edge connected to the second edge of the front wall and having a rear edge extending in a spaced and parallel relationship to its front edge but with a greater length, and the dip tray panel having at least one opening for receiving a dip sauce cup;

a support wall having a first edge connected to the rear edge of the dip tray panel and having a second edge including a tuck flap;

a pair of base side wall assemblies respectively connected to the pair of side edges of the base, each base side wall assembly including a rearward side wall connected to the rearward portion of one of the base side edges, a triangular connection panel connected to the forward portion of the associated base side edge, a first rectangular forward side wall connected to the rearward side wall and to the triangular connection panel, a second rectangular forward side wall connected to the triangular connection panel and the adjacent end of the front wall, and the triangular connection panel and the first and second rectangular forward side walls of each base side wall assembly each have right angle corners having a common junction with each other; and

the back wall, the front wall, the dip tray panel, the support wall, and the pair of base side wall assemblies being foldable provide a food receptacle and to support the dip tray above the base with the first and second forward side walls of each base side wall assembly having engaged vertical edges providing a vertical junction with each other spaced rearwardly from the front wall to provide support of the dip tray panel, and the cover being foldable to close the food receptacle.

2. A foldable cardboard food box as in claim 1 further including a pair of cover side walls respectively connected to the opposite ends of the cover.

3. A foldable cardboard food box as in claim 2 further including a pair of cover back wall closure flaps respectively connected to the pair of cover side walls.

4. A foldable cardboard food box as in claim 3 wherein the pair of cover side wall flaps are square.

5. A foldable cardboard food box as in claim 3 wherein the pair of cover side wall flaps have projections that extend toward each other adjacent the rear edge of the base after folding of the food box.

6. A foldable cardboard food box as in claim 1 wherein the dip tray panel includes a pair of openings for respectively receiving a pair of dip sauce cups.

7. A foldable cardboard food box as in claim 6 wherein each of the pair of openings in the dip tray panel is round.

8. A foldable cardboard food box as in claim 6 wherein one of the pair of round openings in the dip tray panel includes a pair of diametrically opposite sizing tabs.

9. A foldable cardboard food box as in claim 6 wherein each of the pair of round openings in the dip tray panel includes a pair of diametrically opposite sizing tabs.

10. A foldable cardboard food box as in claim 1 wherein the cover includes a rearward portion that covers the food receptacle and a forward portion that covers the dip tray panel, and the front wall and dip tray panel having a connection including a slit that receives the cover tuck flap to secure the cover in a closed position.

11. A foldable cardboard food box as in claim 10 wherein the dip tray panel includes at least one notch that facilitates manual access to the forward portion of the cover for opening of the cover.

12. A foldable cardboard food box as in claim 10 wherein the dip tray panel includes a pair of notches that facilitate manual access to the forward portion of the cover for opening of the cover.

13. A foldable cardboard food box as in claim 10 wherein the forward portion of the cover is imperforate.

14. A foldable cardboard food box as in claim 10 wherein the forward portion of the cover includes openings through which dip sauce cups can be viewed.

15. A foldable cardboard food box as in claim 1 wherein the cover extends only over the food receptacle, and the dip tray panel and the support wall having a connection including a slit that receives the cover tuck flap to secure the cover in a closed position.

16. A foldable cardboard food box comprising:

a base having a D shape including a straight back edge, a straight front edge of a smaller length than the back edge, a pair of side edges having a pair of rearward portions that extend from the back edge parallel to each other toward the front edge, and the pair of side edges also having a pair of forward portions that respectively extend from pair of rearward portions toward the front edge in a converging manner;

a back wall having a first edge connected to the back edge of the base and having a second edge extending in a spaced and parallel relationship to its first edge;

a cover having a rear portion including a first edge connected to the second edge of the back wall and having a front portion including a second edge extending in a spaced and parallel relationship to the first edge of the cover and including a tuck flap, the rear cover portion having an elongated shape including opposite ends, a pair of cover side walls respectively connected to the opposite ends of the rear cover portion, and a pair of cover back wall closure flaps respectively connected to the pair of cover side walls;

a front wall having first edge connected to the front edge of the base and having a second edge extending in a spaced and parallel relationship to its first edge, and the front wall having an elongated shape including opposite ends;

a dip tray panel having a front edge connected to the second edge of the front wall and cooperating therewith to define a slit, and the dip tray panel having a rear edge extending in a spaced and parallel relationship to its front edge but with a greater length, and the dip tray panel having a pair of openings for receiving a dip sauce cup;

a support wall having a first edge connected to the rear edge of the dip tray panel and having a second edge including a tuck flap;

a pair of base side wall assemblies respectively connected to the pair of side edges of the base, each base side wall assembly including a rearward side wall connected to the rearward portion of one of the base side edges, a triangular connection panel connected to the forward portion of the associated base side edge, a first rectangular forward side wall connected to the rearward side wall and to the triangular connection panel, a second rectangular forward side wall connected to the triangular connection panel and the adjacent end of the front wall, and the triangular connection panel and the first and second rectangular forward side walls of each base side wall assembly each have right angle corners having a common junction with each other; and

the back wall, the front wall, the dip tray panel, the support wall, and the pair of base side wall assemblies being foldable provide a food receptacle and to support the dip tray above the base with the first and second forward side walls of each base side wall assembly having engaged vertical edges providing a vertical junction with each other spaced rearwardly from the front wall to provide support of the dip tray panel, and the cover being foldable to close the food receptacle with the cover tuck flap received by the slit between the front edge of the dip tray and the second edge of front wall.

17. A foldable cardboard food box comprising:

a base having a D shape including a straight back edge, a straight front edge of a smaller length than the back edge, a pair of side edges having a pair of rearward portions that extend from the back edge parallel to each other toward the front edge, and the pair of side edges also having a pair of forward portions that respectively extend from pair of rearward portions toward the front edge in a converging manner;

a back wall having a first edge connected to the back edge of the base and having a second edge extending in a spaced and parallel relationship to its first edge;

a cover having a first edge connected to the second edge of the back wall and a second edge extending in a spaced and parallel relationship to its first edge and including a tuck flap, the cover having an elongated rectangular shape including opposite ends, a pair of cover side walls respectively connected to the opposite ends of the cover, and a pair of cover back wall closure flaps respectively connected to the pair of cover side walls;

a front wall having first edge connected to the front edge of the base and having a second edge extending in a spaced and parallel relationship to its first edge, and the front wall having an elongated shape including opposite ends;

a dip tray panel having a front edge connected to the second edge of the front wall and having a rear edge extending in a spaced and parallel relationship to its front edge but with a greater length, and the dip tray panel having a pair of openings for receiving a dip sauce cup;

a support wall having a first edge connected to the rear edge of the dip tray panel and cooperating therewith to define a slit, and the support wall having a second edge including a tuck flap;

a pair of base side wall assemblies respectively connected to the pair of side edges of the base, each base side wall assembly including a rearward side wall connected to the rearward portion of one of the base side edges, a triangular connection panel connected to the forward portion of the associated base side edge, a first rectangular forward side wall connected to the rearward side wall and to the triangular connection panel, a second rectangular forward side wall connected to the triangular connection panel and the adjacent end of the front wall, and the triangular connection panel and the first and second rectangular forward side walls of each base side wall assembly each have right angle corners having a common junction with each other; and

the back wall, the front wall, the dip tray panel, the support wall, and the pair of base side wall assemblies being foldable provide a food receptacle and to support the dip tray above the base with the first and second forward side walls of each base side wall assembly having engaged vertical edges providing a vertical junction with each other spaced rearwardly from the front wall to provide support of the dip tray panel, and the cover being foldable to close the food receptacle with the cover tuck flap received by the slit defined by the support wall and the dip tray panel.