Method and apparatus for supplying power to a load circuit from alternate electric power sources

• US 6,570,269 B2
• Filed: 03/27/2001
• Issued: 05/27/2003
• Est. Priority Date: 10/13/2000
• Status: Expired due to Term

• Current Assignee: Xantrex, LLC
• Original Assignee: Xantrex International (Schneider Electric SE)
• Inventors: McMillan, Glenn, Sutcliffe, Neil
• Primary Examiner(s): Sircus, Brian
• Assistant Examiner(s): DeBeradinis, Robert L.
• Application Number:
  US09/819,113
• Publication Number:
  US 20020057146A1
• Time in Patent Office: 791 Days
• Field of Search: 307/64, 307/125, 307/139, 307/140, 307/70, 361/20, 361/62, 200/175, 335/14, 335/20
• US Class Current: 307/64
• CPC Class Codes: H01H 2300/018 Application transfer; between utility and emergency power supply
• CPC Class Codes: H01H 50/326 with manual intervention, e.g. for testing, resetting or mode selection
• CPC Class Codes: H01H 71/524 the contact arm being pivoted on handle and mechanism spring acting between cradle and contact arm
• CPC Class Codes: H01H 89/06 Combination of a manual reset circuit with a contactor, i.e. the same circuit controlled by both a protective and a remote control device
• CPC Class Codes: H04B 2203/5441 Wireless systems or telephone
• CPC Class Codes: H04B 2203/5445 Local network
• CPC Class Codes: H04B 2203/5466 using three phases conductors
• CPC Class Codes: H04B 3/54 Systems for transmission via power distribution lines

Abstract

An apparatus and method for supplying power to a load circuit from main and alternate electric power sources involves actuating a signal-controlled selector inside a housing, at least a portion of which is received in a breaker receptacle of an electric power distribution panel such that a first conductor on the housing is operable to receive electric power from the electric power distribution panel and a second conductor on the housing is operable to receive electric power from an alternate electric power source, to selectively connect the load circuit to the first conductor on the housing or to a second conductor on the housing operable to receive electric power from an alternate electric power source, in response to a control signal.

Claims

1. A method for supplying power to a load circuit from main and alternate electric power sources, the method comprising actuating a signal-controlled selector inside a housing, at least a portion of which is received in a breaker receptacle of an electric power distribution panel such that a first conductor on said housing is operable to receive electric power from said electric power distribution panel and a second conductor on said housing is operable to receive electric power from an alternate electric power source, to selectively connect the load circuit to said first conductor or to said second conductor, in response to a control signal.

2. The method of claim 1 further comprising causing relative movement between at least one of a transfer contact, a supply contact connected to said first conductor, and an alternate contact connected to said second conductor.

3. The method of claim 2 wherein causing relative movement comprises moving a plunger in communication with at least one of said transfer contact, said supply contact, and said alternate contact.

4. The method of claim 3 wherein moving a plunger comprises imposing a magnetic force on said plunger.

5. The method of claim 4 further comprising producing said magnetic force in response to said control signal.

6. The method of claim 5 further comprising producing said control signal.

7. The method of claim 6 wherein producing said magnetic force comprises energizing a solenoid operable to produce said magnetic force on said plunger.

8. The method of claim 1 further comprising protecting said load circuit from overload current.

9. The method of claim 8 further comprising preventing current from being supplied to said load circuit when overload current is supplied to said load from either said panel or said alternate source.

10. The method of claim 9 further comprising actuating a mechanism to interrupt the flow of current to said load circuit when said overload current is supplied to said load circuit.

11. The method of claim 10 further comprising separating contacts through which current is supplied to said load circuit in response to actuation of said mechanism.

12. The method of claim 10 further comprising arming said mechanism in response to actuation of an exterior portion of an actuator of said mechanism extending outside of said housing.

13. The method of clam 12 further comprising engaging said contacts through which current is supplied to said load circuit in response to arming of said mechanism.

14. An apparatus for supplying power to a load circuit from main and alternate electric power sources, the apparatus comprising:

a housing having a first conductor thereon, at least a portion of said housing being receivable in a breaker receptacle to facilitate receipt of power from the main electric power source at said first conductor;

a second conductor on said housing operable to receive electric power from an alternate electric power source,

means for selectively connecting the load circuit to said first conductor or to said second conductor, in response to a control signal.

15. The apparatus of claim 14 further comprising a transfer contact, a supply contact connected to said first conductor and an alternate contact connected to said second conductor and means for causing relative movement between at least one of said transfer contact, said supply contact and said alternate contact.

16. The apparatus of claim 15 further comprising a plunger and means for moving said plunger into communication with at least one of said transfer contact, said supply contact and said alternate contact.

17. The apparatus of claim 16 wherein the means for moving said plunger comprises means for imposing a magnetic force on said plunger.

18. The apparatus of claim 17 wherein the means for imposing a magnetic force comprises a solenoid operable to be powered by said main electric power source.

19. The apparatus of claim 14 further comprising protection means for protecting said load circuit from overload current.

20. The apparatus of claim 19 wherein said protection means comprises means for preventing current from being supplied to said load circuit when an overload current is supplied to said load circuit from either said main electric power source or said alternate electric power source.

21. The apparatus of claim 20 further comprising an armable mechanism and means for actuating said mechanism when an overload current is supplied to said load circuit, said mechanism being operable to positively separate contacts through which current is supplied to said load circuit in response to actuation of said mechanism.

22. The apparatus of claim 21 further comprising means for arming said mechanism.

23. The apparatus of claim 22 wherein said means for arming comprises an actuator having an exterior portion extending outside of said housing.

24. The apparatus of clam 23 wherein said mechanism is operable to engage said contacts through which current is supplied to said load circuit in response to arming of said mechanism.

25. An apparatus for supplying power to a load circuit from a main electric power source or an alternate electric power source, the apparatus comprising:

a housing having a first conductor thereon, at least a portion of said housing being receivable in a breaker receptacle to facilitate receipt of power from the main electric power source at said first conductor;

a second conductor on said housing operable to receive electric power from an alternate electric power source,

a signal-controlled selector operable to connect said first conductor or said second conductor to the load circuit in response to a control signal.

26. The apparatus of claim 25 wherein said signal-controlled selector comprises a selector contact arrangement, said first and second conductors being connected to said selector contact arrangement.

27. The apparatus of claim 26 wherein said selector contact arrangement comprises a main contact operable to receive power from said first conductor, an alternate contact operable to receive power from said alternate source, and a transfer contact operable to be selectively connected to said main contact or said alternate contact.

28. The apparatus of claim 27 further comprising a device operable to move said transfer contact between said supply contact and said alternate contact.

29. The apparatus of claim 28 wherein said device comprises a solenoid and a plunger movable in response to a magnetic force produced by said solenoid.

30. The apparatus of claim 29 wherein said solenoid is operable to receive power from said first conductor such that said solenoid can be energized by power from said main electric power source and de-energized when power is not available from said main electric power source.

31. The apparatus of claim 30 further comprising a control operable to prevent movement of the plunger.

32. The apparatus of claim 31 wherein said control comprises an interference member operable to interfere with movement of said plunger.

33. The apparatus of claim 32 further comprising an interference actuator accessible from outside said housing and operable to cause said interference member to interfere with movement of said plunger.

34. The apparatus of claim 25 further comprising an alternate source protector for protecting said load circuit from overload currents from said alternate source.

35. The apparatus of claim 34 wherein said alternate source protector comprises a positioner operable to position said alternate source contact in proximity with or away from said transfer contact.

36. The apparatus of claim 35 wherein said positioner comprises a movable member on which said alternate contact is situate.

37. The apparatus of claim 36 wherein said positioner comprises a support for supporting said movable member in proximity with said transfer contact such that said transfer contact and said alternate contact can be engaged.

38. The apparatus of claim 37 wherein said alternate source protector comprises a current sensitive device operable to move said support away from said movable member, to permit said movable member to move away from said transfer contact such that said transfer contact is not able to engage said alternate contact.

39. The apparatus of claim 38 wherein said current sensitive device comprises a bimetallic member.

40. The apparatus of claim 38 wherein said positioner further comprises a spring for biasing said movable member away from said transfer contact.

41. The apparatus of claim 25 further comprising a main source protector for protecting said load circuit from overload current when said load circuit is being supplied with power from said main electric power source.

42. The apparatus of claim 41 wherein said main source protector comprises a main protection contact and a main inlet contact, at least one of which is movable relative to the other.

43. The apparatus of claim 42 wherein said main source protector comprises a second current sensitive element operable to move said at least one of said main protection contact and said main inlet contact away from each other in response to overload current through said main protection contact.

44. The apparatus of claim 43 further comprising a flexible main protection conductor supporting said main protection contact and a second heat sensitive element on said flexible main conductor arranged to cause said flexible main protection conductor to bend to effect movement of said main protection contact away from said main inlet contact.

45. The apparatus of claim 25 further comprising a main source protector and an alternate source protector for protecting said load circuit from overload current.

46. The apparatus of claim 45 further comprising an actuator and an armable mechanism in communication with said alternate source protector and said main source protector, said actuator having an interior portion inside said housing and an exterior portion extending outside said housing, said exterior portion facilitating arming of said mechanism by movement of said exterior portion, said mechanism being disarmed by operation of either of said alternate source protector and said main source protector.

47. The apparatus of claim 46 wherein said mechanism is operable to open a set of contacts to prevent current from being supplied to said load from said main electric power source or from said alternate electric power source.

48. The apparatus of claim 47 wherein actuation of said actuator to arm said mechanism is operable to engage said set of contacts to permit current to be supplied to said load from either said main electric power source or said alternate electric power source.

49. The apparatus of claim 25 further comprising a signal generator for generating said control signal for controlling said signal-controlled selector.

50. The apparatus of claim 35 further comprising a main source protector for protecting said load circuit from overload current when said load circuit is being supplied with power from said main electric power source.

51. The apparatus of claim 50 wherein said main source protector comprises a main protection contact and a main inlet contact, at least one of which is movable relative to the other.

52. The apparatus of claim 51 wherein said main source protector comprises a second current sensitive element operable to move said at least one of said main protection contact and said main inlet contact away from each other in response to overload current through said main protection contact.

53. The apparatus of claim 52 further comprising a flexible main protection conductor supporting said main protection contact and a second heat sensitive element on said flexible main conductor arranged to cause said flexible main protection conductor to bend to effect movement of said main protection contact away from said main inlet contact.

54. The apparatus of claim 53 further comprising an actuator and an armable mechanism in communication with said alternate source protector and said main source protector, said actuator having an interior portion inside said housing and an exterior portion extending outside said housing, said exterior portion facilitating arming of said mechanism by movement of said exterior portion.

55. The apparatus of claim 54 further comprising a first member connecting said actuator to said first current sensitive element such that movement of said first current sensitive element imparts movement to said actuator to disarm said mechanism.

56. The apparatus of claim 55 further comprising a second member connecting said actuator to said second current sensitive element such that movement of said second current sensitive element imparts movement to said actuator to disarm said mechanism.

57. The apparatus of claim 56 wherein movement of said actuator which arms said mechanism is operable to simultaneously engage said first protection contact with said alternate supply contact and to simultaneously engage said inlet contact with said main protection contact.

58. The apparatus of claim 57 wherein movement of said actuator which disarms arms said mechanism is operable to disengage said first protection contact with said alternate supply contact and to disengage said inlet contact with said alternate protection contact.