Method of determining refrigerant charge level in a space temperature conditioning system

• US 6,571,566 B1
• Filed: 04/02/2002
• Issued: 06/03/2003
• Est. Priority Date: 04/02/2002
• Status: Active Grant

• Current Assignee: Lennox Manufacturing Inc. (Lennox International Incorporated)
• Original Assignee: Lennox Manufacturing Inc. (Lennox International Incorporated)
• Inventors: Temple, Keith A., Hanson, Oved W.
• Primary Examiner(s): Jiang, Chen Wen
• Application Number:
  US10/114,191
• Time in Patent Office: 427 Days
• Field of Search: 621/49, 621/26, 621/27, 621/29, 622/08, 622/09, 621/25
• US Class Current: 62/129
• CPC Class Codes: F25B 2700/04 Refrigerant level
• CPC Class Codes: F25B 2700/1933 Suction pressures
• CPC Class Codes: F25B 2700/195 of the condenser
• CPC Class Codes: F25B 2700/21151 at the suction side of the compressor
• CPC Class Codes: F25B 2700/21163 of the refrigerant at the outlet of the condenser
• CPC Class Codes: F25B 49/005 of safety devices F25B49/02 and F25B49/04 take precedence

Abstract

In accordance with the present invention, a method of determining refrigerant charge level in a space temperature conditioning system includes the steps of establishing a relationship between at least one selected system operating parameter and refrigerant charge level, independent of ambient temperature conditions; measuring the selected parameter(s) while the system is in operation; and using the established relationship and the measured parameter(s) to determine the refrigerant charge level. In one embodiment of the invention, both condenser subcooling and evaporator superheat parameters are measured and the predetermined relationship between charge level and each of these parameters is used to determine the actual refrigerant charge level.

Claims

1. In a space temperature conditioning system having a refrigerant as a heat transfer medium, a method of determining refrigerant charge level, comprising the steps of:

establishing a relationship between at least one system operating parameter and refrigerant charge level, independent of ambient temperature conditions;

operating the space temperature conditioning system;

measuring said at least one system operating parameter while the system is in operation; and

determining refrigerant charge level based on said relationship in response to said measuring.

2. The method of claim 1 wherein said establishing comprises:

operating the system;

measuring said at least one system operating parameter under a plurality of ambient temperature conditions for each of a plurality of known refrigerant charge levels; and

correlating the measured values of said at least one system operating parameter to establish a relationship between refrigerant charge level and said at least one system operating parameter, independent of the ambient temperature conditions.

3. The method of claim 2 further including comparing a determined refrigerant charge level to actual charge level for each of a plurality of ambient temperature conditions, to validate said correlating.

4. The method of claim 1 wherein said system is a space temperature conditioning system of the type having a condenser, an evaporator and a compressor for circulating a vapor compression refrigerant between the evaporator and the condenser, said at least one said system operating parameter including a refrigerant subcooling parameter.

5. The method of claim 1 wherein said system is a space temperature conditioning system of the type having a condenser, an evaporator and a compressor for circulating a vapor compression refrigerant between the evaporator and the condenser, said at least one said system operating parameter including a refrigerant subcooling parameter and a refrigerant superheat parameter.

6. The method of claim 1 wherein said system is a space temperature conditioning system of the type having a condenser, an evaporator and a compressor for circulating a vapor compression refrigerant between the evaporator and the condenser, said at least one said system operating parameter including a refrigerant subcooling parameter, a refrigerant superheat parameter and a refrigerant pressure parameter.

7. The method of claim 1 wherein said system is a space temperature conditioning system of the type having a condenser, an evaporator and a compressor for circulating a vapor compression refrigerant between the evaporator and the condenser, said at least one said system operating parameter including a refrigerant subcooling parameter and a refrigerant pressure parameter.

8. The method of claim 1 wherein said operating comprises the step of operating the system at a relatively steady-state condition.

9. In a space temperature conditioning system having a condenser, an evaporator and a compressor for circulating a vapor compression refrigerant between the evaporator and the condenser, a method of determining refrigerant charge level, comprising the steps of:

establishing a relationship between refrigerant charge level and a plurality of system operating parameters for a plurality of known refrigerant charge levels, independent of ambient temperature conditions;

operating the system;

measuring said plurality of system operating parameters while the system is in operation;

determining the refrigerant charge level based on said relationship in response to said measuring.

10. The method of claim 9 wherein said establishing comprises:

operating the system;

measuring said plurality of system operating parameters under a plurality of ambient temperature conditions for each of a plurality of known refrigerant charge levels; and

correlating the measured values of said plurality of system operating parameters to establish a relationship between refrigerant charge level and said plurality of system operating parameters, independent of the ambient temperature conditions.

11. The method of claim 10 further including comparing a determined refrigerant charge level to actual charge level for each of a plurality of ambient temperature conditions, to validate said correlating.

12. The method of claim 9 wherein said system is a space temperature conditioning system of the type having a condenser, an evaporator and a compressor for circulating a vapor compression refrigerant between the evaporator and the condenser, said plurality of system operating parameters including refrigerant subcooling and refrigerant superheat.

13. The method of claim 12 wherein said plurality of system operating parameters further include refrigerant pressure at a selected location in the system.

14. The method of claim 9 wherein said system is a space temperature conditioning system of the type having a condenser, an evaporator and a compressor for circulating a vapor compression refrigerant between the evaporator and the condenser, said plurality of system operating parameters including refrigerant subcooling and refrigerant pressure at a selected location in the system.

15. The method of claim 9 wherein said system is a space temperature conditioning system of the type having a condenser, an evaporator and a compressor for circulating a vapor compression refrigerant between the evaporator and the condenser, said plurality of system operating parameters including refrigerant subcooling, refrigerant pressure at a first selected location in the system and refrigerant pressure at a second selected location in the system.

16. The method of claim 15 wherein said plurality of system operating parameters further include refrigerant superheat.

17. The method of claim 9 wherein said operating comprises operating the system at a relatively steady-state condition.

18. In a space temperature conditioning system having a condenser, and an evaporator and a compressor for circulating a vapor compression refrigerant between the evaporator and the condenser, a method of determining refrigerant charge level, comprising the steps of:

establishing a relationship between refrigerant charge level and at least first, second and third system operating parameters for a plurality of known refrigerant charge levels, independent of ambient temperature conditions, said first system operating parameter corresponding to refrigerant subcooling, said second system operating parameter corresponding to refrigerant pressure at a selected location on a discharge side of the condenser, said third system operating parameter corresponding to refrigerant pressure at a selected location on a suction side of the compressor;

operating the system to cool air passing through the evaporator;

measuring said first, second and third system operating parameters while the system is in operation; and

determining refrigerant charge level based on said relationship in response to said measuring.

19. The method of claim 18 wherein said establishing further includes establishing a relationship between refrigerant charge level and a fourth system operating parameter for a plurality of known refrigerant charge levels, independent of ambient temperature conditions, said fourth system operating parameter corresponding to refrigerant superheat.

20. The method of claim 19 wherein said establishing comprises:

operating system to cool air passing through the evaporator;

measuring said first, second, third and fourth system operating parameters under a plurality of ambient temperature conditions for each of said plurality of known refrigerant charge levels; and

correlating the measured values of said first, second, third and fourth system operating parameters to establish a relationship between refrigerant charge level and said first, second, third and fourth system operating parameters, independent of the ambient temperature conditions.