Method of in-tube ultrasonic inspection

• US 6,571,634 B1
• Filed: 08/30/2002
• Issued: 06/03/2003
• Est. Priority Date: 12/25/2001
• Status: Expired due to Term

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Ngks International Corporation
• Inventors: Chernov, Sergei V., Kornev, Gennady A., Nikolaev, Nikolai V., Isupov, Mikhail A., Desyatchikov, Denis A., Eliseev, Vladimir N., Desyatchikov, Alexandr P., Karasev, Nikolai A., Smirnov, Anatoly V., Bazarov, Alexandr J., Kirichenko, Sergei P., Slepov, Andrei M.
• Primary Examiner(s): Kwok, Helen
• Assistant Examiner(s): BELLAMY, TAMIKO D
• Application Number:
  US10/231,725
• Time in Patent Office: 277 Days
• Field of Search: 736/23, 736/22, 73/18.2, 73/18.3, 736/02, 736/09, 736/29, 736/31
• US Class Current: 73/623
• CPC Class Codes: G01N 2291/011 Velocity or travel time
• CPC Class Codes: G01N 2291/044 Internal reflections (echoes), e.g. on walls or defects
• CPC Class Codes: G01N 2291/2636 cylindrical from inside
• CPC Class Codes: G01N 29/265 by moving the sensor relative to a stationary material
• CPC Class Codes: G01N 29/40 by amplitude filtering, e.g. by applying a threshold or by gain control
• CPC Class Codes: G01N 29/48 by amplitude comparison

Abstract

A method of in-tube ultrasonic inspection of pipelines is carried out by passing inside the pipeline a scanning pig, emitting ultrasonic probing pulses towards the pipe wall and receiving the reflected ultrasonic pulses. The received pulses are amplified using an amplification factor which is increased depending on the time elapsed from the moment of emitting the probing pulse. The threshold values of the pulse amplitudes are also varied depending on time. Digital values of the pulse amplitudes and the time elapsed from the moment of emitting the probing pulse and corresponding to each value of the amplitude are obtained. The method allows for compensation for the effect of ultrasound attenuation in the material on the amplitudes of the reflected pulses and, in this manner, to increase the accuracy of determining the geometrical parameters of the flaws, a probability of their detection and efficiency of estimation of their danger.

Claims

1. A method of in-tube ultrasonic inspection of a pipeline by passing inside the pipeline a scanning pig including ultrasonic sensors, means for measuring data, means for processing measured data, and means for storing measured data during travel of the pig, the method comprising:

emitting ultrasonic probing pulses from the sensors;

receiving at the sensors reflected ultrasonic pulses corresponding to each of the ultrasonic probing pulses;

amplifying electric pulses from the sensors corresponding to the received reflected ultrasonic pulses; and

comparing amplitude values of the electric pulses corresponding to the received reflected ultrasonic pulses to a threshold value,

wherein an amplification factor for the electric pulses from the sensors and the threshold value are varied discretely as a function of time within a time interval following emission of each ultrasonic probing pulse,

wherein a lower limit of the time interval is in the range of 3-20 microseconds, and an upper limit of the time interval is in the range of 40-200 microseconds, and

wherein the amplification factor is increased depending on time elapsed from emission of the ultrasonic probing pulse in accordance with the function K=c+a(t−

b)ⁿ wherein K is the amplification factor, a is a positive value, n is not less than 1, t is time elapsed from the moment of emission of the ultrasonic probing pulse, b does not exceed the lower limit of the time interval, and c is any appropriate value.

2. A method according to claim 1, wherein n=2.

3. A method according to claim 1, wherein the amplification factor is varied discretely with a period of 2 to 20 microseconds and with a maximum step of 0.25 times an initial value of the amplification factor.

4. A method according to claim 1, wherein the threshold value is set discretely with a period of 1-10 microseconds and wherein the threshold value is digitized and digitized amplitude values of the electric pulses are compared with the digitized threshold value.

5. A method according to claim 1, wherein:

the time interval is divided into several time zones after emission of each probing pulse,

false pulses are counted in each zone,

a threshold value for each zone is set depending on the number of false pulses exceeding a threshold value in the respective zone for several probing pulses,

the number of time zones is not less than 4 and is not more than 128, and

the threshold value is set dependent on time in which one ultrasonic probing pulse corresponds to 8 to 16 received false pulses exceeding the threshold value at the time of recording of the false pulses.

6. A method according to claim 5, wherein:

the number of false pulses is determined after completing one travel of the pig,

the dependence of the threshold value on time being set for a subsequent diagnostic pig travel, and

the false pulses are noise pulses.

7. A method according to claim 1, wherein the threshold value is digitized and digitized amplitude values of the electric pulses are compared with the digitized threshold value, and

digitized parameters of the electric pulses are combined into data frames, the parameters including digitized amplitudes of the electric pulses and time elapsed after emitting the corresponding probing pulse, each data frame including parameters of electric pulses corresponding to 10 to 1000 probing pulses for each sensor,

for each sensor, an operating time is determined by a timer in the pig and recorded, the operating time being uniquely matched with a time of triggering each sensor, and

a file of a plurality of the data frames and a time of opening and closing the file is stored in the means for storing measured data, the time of opening and closing the file being determined by a clock of the means for storing measured data, the clock and the timer in the pig being synchronized with each other and with the time of another timer located beyond the pig.

8. A method of in-tube ultrasonic inspection of a pipeline by passing inside the pipeline a scanning pig including ultrasonic sensors, means for measuring data, means for processing measured data, and means for storing measured data during travel of the pig, the method comprising:

emitting ultrasonic probing pulses from the sensors;

receiving at the sensors reflected ultrasonic pulses corresponding to each of the ultrasonic probing pulses;

amplifying electric pulses from the sensors corresponding to the received reflected ultrasonic pulses; and

comparing amplitude values of the electric pulses corresponding to the received reflected ultrasonic pulses to a threshold value,

wherein an amplification factor for the electric pulses from the sensors and the threshold value are varied discretely as a function of time within a time interval following emission of each ultrasonic probing pulse, and

wherein the amplification factor of the electric pulses received from the ultrasonic sensors is increased stepwise depending on time elapsed from emission of the ultrasonic probing pulse in accordance with the function K=K₀(1+a*2<sup>M−

N</sup>) wherein K is the amplification factor, M is the step number, N is the maximum number of steps, K₀ is the initial value of the amplification factor, a is a positive value, and N is not less than 6.

9. A method according to claim 8, wherein:

a lower limit of the time interval is in the range of 3-20 microseconds, and an upper limit of the time interval is in the range of 40-200 microseconds, and

the amplification factor is varied discretely with a period of 2 to 20 microseconds and with a maximum step of 0.25 times an initial value of the amplification factor.

10. A method according to claim 8, wherein:

a lower limit of the time interval Is In the range of 3-20 microseconds, and an upper limit of the time interval is in the range of 40-200 microseconds,

the threshold value is set discretely with a period of 1-10 microseconds, and

the threshold value is digitized and digitized amplitude values of the electric pulses are compared with the digitized threshold value.

11. A method according to claim 8, wherein:

the time interval is divided into several time zones after emission of each probing pulse,

false pulses are counted in each zone,

a threshold value for each zone is set depending on the number of false pulses exceeding a threshold value in the respective zone for several probing pulses,

the number of time zones is not less than 4 and is not more than 128, and

the threshold value is set dependent on time in which one ultrasonic probing pulse corresponds to 8 to 16 received false pulses exceeding the threshold value at the time of recording of the false pulses.

12. A method according to claim 11, wherein:

the number of false pulses is determined after completing one travel of the pig,

the dependence of the threshold value on time being set for a subsequent diagnostic pig travel, and

the false pulses are noise pulses.

13. A method according to claim 8, wherein the threshold value is digitized and digitized amplitude values of the electric pulses are compared with the digitized threshold value, and

digitized parameters of the electric pulses are combined into data frames, the parameters including digitized amplitudes of the electric pulses and time elapsed after emitting the corresponding probing pulse, each data frame including parameters of electric pulses corresponding to 10 to 1000 probing pulses for each sensor,

for each sensor, an operating time is determined by a timer in the pig and recorded, the operating time being uniquely matched with a time of triggering each sensor, and

a file of a plurality of the data frames and a time of opening and closing the file is stored in the means for storing measured data, the time of opening and closing the file being determined by a clock of the means for storing measured data, the clock and the timer in the pig being synchronized with each other and with the time of another timer located beyond the pig.