Imaging catheters for volumetric intraluminal ultrasound imaging

• US 6,572,551 B1
• Filed: 04/11/2000
• Issued: 06/03/2003
• Est. Priority Date: 05/08/1998
• Status: Expired due to Term

• Current Assignee: Koninklijke Philips N.V.
• Original Assignee: Duke University
• Inventors: Fiering, Jason O., Smith, Stephen W., Light, Edward D.
• Primary Examiner(s): Jaworski, Francis J.
• Application Number:
  US09/546,721
• Time in Patent Office: 1,148 Days
• Field of Search: 29/253.5, 367/153, 600/459, 310/334-336
• US Class Current: 600/459
• CPC Class Codes: A61B 5/287 Holders for multiple electrodes, e.g. electrode catheters for electrophysiological study [EPS]
• CPC Class Codes: A61B 8/0833 involving detecting or locating foreign bodies or organic structures
• CPC Class Codes: A61B 8/12 in body cavities or body tracts, e.g. by using catheters catheters per se A61M25/00
• CPC Class Codes: A61B 8/4488 the transducer being a phased array
• CPC Class Codes: A61B 90/36 Image-producing devices or illumination devices not otherwise provided for
• CPC Class Codes: Y10S 128/916 Ultrasound 3-D imaging

Abstract

A real time three dimensional ultrasound imaging probe apparatus is configured to be placed inside a body. The apparatus comprises an elongated body having proximal and distal ends with an ultrasonic transducer phased array connected to and positioned on the distal end of the elongated body. The ultrasonic transducer phased array is positioned to emit and receive ultrasonic energy for volumetric forward scanning from the distal end of the elongated body. The ultrasonic transducer phased array includes a plurality of sites occupied by ultrasonic transducer elements. At least one ultrasonic transducer element is absent from at least one of the sites, thereby defining an interstitial site. A tool is positioned at the interstitial site. In particular, the tool can be a fiber optic lead, a suction tool, a guide wire, an electrophysiological electrode, or an ablation electrode. Related systems are also discussed.

Claims

1. A real time three dimensional imaging catheter apparatus configured to emit ultrasonic energy for volumetric scanning and receive reflected ultrasonic energy, the apparatus comprising:

a mounting plate having a first and a second side wherein the mounting plate is transparent to ultrasonic energy and acoustically matched to a backing material overlying the first side of the mounting plate;

a plurality of spaced holes formed through the mounting plate, wherein a spacing between the holes is in a range between about 0.01 mm and 0.2 mm and wherein a diameter of the holes is in a range between about 0.01 mm and 0.2 mm;

a plurality of conductors, having proximal and distal ends, wherein the distal ends of the plurality of conductors are associated with corresponding holes in the first side of the mounting plate wherein the plurality of conductors are positioned so as to be substantially perpendicular to the mounting plate; and

an ultrasonic transducer phased array connected to and overlying the second side of the mounting plate wherein an element of the ultrasonic transducer phased array is operably responsive to a corresponding conductor associated with a corresponding hole in the mounting plate.

2. The apparatus of claim 1, further comprising an electrode assembly connected to and overlying the ultrasonic transducer phased array wherein the electrode assembly is transparent to ultrasonic energy.

3. The apparatus of claim 2, wherein the electrode assembly has a thickness that does not exceed about a wavelength of the ultrasonic energy emitted by the ultrasonic transducer phased array.

4. The apparatus of claim 2, wherein the electrode assembly comprises:

a first ground layer connected to and overlying the ultrasonic transducer phased array having a thickness in a range between about 0.02 μ

m and 20 μ

m;

a first insulator layer connected to and overlying the first ground layer having a thickness in the range between about 0.02 μ

m and 20 μ

m;

a second ground layer connected to and overlying the first insulator having a thickness in the range between about 0.02 μ

m and 20 μ

m;

a second insulator layer connected to and overlying the second ground layer having a thickness in the range between about 0.02 μ

m and 20 μ

m; and

an electrode connected to and overlying the second insulator.

5. The apparatus of claim 1, wherein the ultrasonic transducer phased array comprises a plurality of sites occupied by ultrasonic transducer elements, wherein at least one ultrasonic transducer element is absent from at least one of the sites to define an interstitial site;

and the apparatus further comprising a tool, positioned at said interstitial site.

6. The apparatus of claim 5, wherein the tool comprises a guide wire, a suction tool, an ablation electrode, a fiber optic lead, or an electrophysiological mapping electrode.

7. The apparatus of claim 5, wherein a plurality of elements are absent from a plurality of sites to define a plurality of interstitial sites, wherein the plurality of interstitial sites have a circular arrangement within the ultrasonic transducer phased array.

8. A real time three dimensional imaging probe apparatus configured to emit ultrasonic energy for volumetric scanning and receive reflected ultrasonic energy, the apparatus comprising:

a mounting plate having a first and a second side and having a plurality of spaced holes therethrough;

a backing material on the first side of the mounting plate, wherein the backing material is acoustically matched to the mounting plate;

a plurality of conductors, having proximal and distal ends, wherein the distal ends of the plurality of conductors are associated with corresponding holes in the mounting plate; and

an ultrasonic transducer phased array on the second side of the mounting plate wherein an element of the ultrasonic transducer phased array is operably responsive to a corresponding conductor associated with a corresponding hole in the mounting plate.

9. An apparatus according to claim 8, further comprising:

an electrode assembly on the ultrasonic transducer phased array opposite the mounting plate.

10. An apparatus according to claim 9, wherein the electrode assembly is transparent to ultrasonic energy.

11. An apparatus according to claim 10, wherein the electrode assembly has a thickness that does not exceed about a wavelength of the ultrasonic energy emitted by the ultrasonic transducer phased array.

12. An apparatus according to claim 9, wherein the electrode assembly comprises:

at least one ground layer on the ultrasonic transducer phased array;

at least one insulator layer on the at least one ground layer; and

an electrode on the at least one insulator layer.

13. An apparatus according to claim 8, wherein the electrode assembly comprises:

a first ground layer connected to and overlying the ultrasonic transducer phased array having a thickness in a range between about 0.02 μ

m and 20 μ

m;

a first insulator layer connected to and overlying the first ground layer having a thickness in the range between about 0.02 μ

m and 20 μ

m ;

a second ground layer connected to and overlying the first insulator having a thickness in the range between about 0.02 μ

m and 20 μ

m;

a second insulator layer connected to and overlying the second ground layer having a thickness in the range between about 0.02 μ

m and 20 μ

m; and

an electrode connected to and overlying the second insulator.

14. An apparatus according to claim 13, wherein the electrode assembly is transparent to ultrasonic energy.

15. A real time three dimensional imaging probe apparatus configured to emit ultrasonic energy for volumetric scanning and receive reflected ultrasonic energy, the apparatus comprising:

a mounting plate having a first and a second side and having a plurality of spaced holes therethrough;

a plurality of conductors, having proximal and distal ends, wherein the distal ends of the plurality of conductors are associated with corresponding holes in the mounting plate;

an ultrasonic transducer phased array on the second side of the mounting plate wherein an element of the ultrasonic transducer phased array is operably responsive to a corresponding conductor associated with a corresponding hole in the mounting plate; and

an electrode assembly on the ultrasonic transducer phased array opposite the mounting plate.

16. An apparatus according to claim 15, wherein the electrode assembly has a thickness that does not exceed about a wavelength of the ultrasonic energy emitted by the ultrasonic transducer phased array.

17. An apparatus according to claim 15, wherein the electrode assembly comprises:

at least one ground layer on the ultrasonic transducer phased array;

at least one insulator layer on the at least one ground layer; and

an electrode on the at least one insulator layer.

18. An apparatus according to claim 15, wherein the electrode assembly comprises:

a first ground layer connected to and overlying the ultrasonic transducer phased array having a thickness in a range between about 0.02 μ

m and 20 μ

m;

a first insulator layer connected to and overlying the first ground layer having a thickness in the range between about 0.02 μ

m and 20 μ

m;

a second ground layer connected to and overlying the first insulator having a thickness in the range between about 0.02 μ

m and 20 μ

m;

a second insulator layer connected to and overlying the second ground layer having a thickness in the range between about 0.02 μ

m and 20 μ

m; and

an electrode connected to and on the second insulator.