Retractable syringe with reduced retraction force

• US 6,572,584 B1
• Filed: 08/07/2000
• Issued: 06/03/2003
• Est. Priority Date: 08/07/2000
• Status: Expired due to Term

• Current Assignee: Retractable Technologies Incorporated
• Original Assignee: Retractable Technologies Incorporated
• Inventors: Shaw, Thomas J., Zhu, Judy, Rutherford, Diane
• Primary Examiner(s): Sirmons, Kevin C.
• Application Number:
  US09/633,657
• Time in Patent Office: 1,030 Days
• Field of Search: 604/110, 604/229, 604/230, 604/239, 604/240, 604/264, 604/187, 604/195, 604/218
• US Class Current: 604/110
• CPC Class Codes: A61M 5/3234 Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
• CPC Class Codes: A61M 5/502 for blocking the piston
• CPC Class Codes: A61M 5/508 Means for preventing re-use by disrupting the piston seal, e.g. by puncturing

Abstract

A tamperproof retractable non-reusable syringe has a one piece hollow outer body with a barrel for a slidable plunger, a transition zone and a smaller diameter nose portion. An elongated needle holder and spring combination is installable from the rear of the outer body, guided into the nose portion and held by cooperating inwardly and outwardly facing surfaces oriented in the direction of retraction at the most constricted part of the transition zone where the nose begins. The plunger has an opening with a dislodgable stopper for receiving parts of the retraction mechanism. The stopper and the head of the needle holder are of significantly reduced diameter from the injection fluid chamber to resist blowing out prematurely. In one embodiment the head of the needle holder is surrounded by a separable retainer member which is slidingly removed by contact with the tip of the plunger after the stopper is mostly or fully removed to avoid cumulation of force required for retraction after the injection.

Claims

1. A reduced force syringe plunger handle for use in retracting a retractable syringe of the type having an elongated hollow syringe barrel having a front end portion containing a retraction mechanism activated by forward movement of the plunger relative to the barrel, the retraction mechanism comprising a rearwardly biased needle holder held by a separable retainer member lodged in the front end portion of the barrel, the retainer member having first and second sides oppositely disposed relative to a longitudinal axis through the barrel, the syringe plunger handle having a tubular body reciprocatably mounted in the barrel, the tubular body having a head comprising a front tip configured to contact and separate the retainer member from the needle holder by forward movement of the plunger relative to the barrel thereby releasing the needle holder for retraction, wherein the improvement comprises:

the front tip of the plunger having a longitudinally varying front surface comprising a first forwardly extending side configured to contact and move the first side of the retainer member relative to the needle holder and the barrel, and a second forwardly extending side disposed rearwardly of the first forwardly extending side, the second forwardly extending side configured to thereafter contact and move the second side of the retainer member relative to the needle holder and the barrel when the plunger is moved forwardly relative to the barrel, thereby reducing the plunger force required to activate the retraction mechanism.

2. The reduced force syringe plunger handle of claim 1 wherein the longitudinal varying front surface is longitudinally stepped relative to the longitudinal axis through the barrel.

3. The reduced force syringe plunger handle of claim 1 wherein a substantial portion of the longitudinally varying front surface is angled relative to the longitudinal axis through the barrel.

4. The reduced force syringe plunger handle of claim 3 wherein the longitudinally varying front surface includes a relatively flat portion which contacts the first side of the retainer member when the plunger moves forward relative to the barrel to retract the syringe.

5. The reduced force syringe plunger handle of claim 1 wherein a releasable plug member is lodged in the front tip of the syringe plunger, the plug member being exposed more on one side than on the other side because of the longitudinally varying front surface.

6. The reduced force syringe plunger handle of claim 5 wherein the releasable plug member has a portion which extends forward beyond the front tip of the plunger.

7. The reduced force syringe plunger handle of claim 1 wherein the first forwardly extending side of the longitudinally varying front surface tilts the retainer member relative to the needle holder and barrel prior to being contacted and moved by the second forwardly extending side.

8. A reduced force syringe plunger handle for use in retracting a retractable syringe having a long axis and a transversely positioned retainer member in a retraction mechanism having a retractable needle, comprising:

an elongated tubular syringe plunger having an end cap for depression of the plunger at a back end and a head portion at a front end of the plunger, the head portion having a plunger seal for sealingly slidingly in a syringe barrel;

the syringe plunger having a tubular wall containing a retraction cavity within the syringe plunger, the tubular wall extending forwardly into the head portion;

the head portion having a forwardly extending hollow tip portion defining an opening through the tip portion leading into the retraction cavity;

the hollow tip portion having a contact surface at the front of the plunger which varies axially in forward extension at different angular locations with respect to said opening, wherein one portion of the contact surface is configured to push first against the transversely positioned retainer member before the rest of the contact surface engages the retainer member thereby tilting the retainer member during retraction of the retractable needle;

whereby the plunger force required for release of the retainer member from the retractable needle is reduced as compared to a plunger having a generally transverse contact surface and the same retainer member and retraction mechanism.

9. The reduced force plunger handle of claim 8, wherein said contact surface comprises a stepped rim around said opening, the stepped rim having a high step and a lower step wherein the high step is first to push against the transverse retainer member.

10. The reduced force plunger handle of claim 9, wherein the high step portion of the stepped rim is roughly half of the total stepped rim configuration.

11. The reduced force plunger handle of claim 9, wherein the high step portion of the stepped rim extends for more than about one quarter of the total stepped rim configuration.

12. The reduced force plunger handle of claim 9, whereas the hollow tip portion defining said opening is of a reduced diameter as compared to the tubular syringe plunger.

13. The reduced force plunger handle of claim 8, wherein the opening through the tip portion leading into the retraction cavity has a removable seal.

14. The reduced force plunger handle of claim 13, wherein the opening through the tip portion leading into the retraction cavity is sealed with a releasable plug member that is lodged in the tip portion of the syringe plunger wherein a portion of the plug member extends forwardly beyond the high step portion of the stepped rim.

15. The reduced force plunger handle of claim 8, wherein a releasable plug member is lodged in the tip of the syringe plunger, the plug member being exposed more on one side where the lower step is located and exposed less where the higher step is located.

16. The reduced force plunger handle of claim 8, wherein the contact surface at the front of the plunger is substantially an angled surface with respect to the long axis of the syringe such that one portion of the angled contact surface presses against the retainer member when the plunger moves forward before the remainder of the angled surface presses against the retainer member.

17. The reduced force plunger handle of claim 8, wherein the contact surface at the front of the plunger has a relatively flat transverse portion and an angled portion with respect to said long axis, said relatively flat transverse portion being the part of said contact surface which presses first against the retainer member when the plunger moves forward.

18. A method of reducing plunger retraction force in a retractable syringe of the type having a barrel, a syringe plunger which reciprocates axially in the barrel and a front mounted retraction mechanism in the barrel having a retractable needle being held in position in the barrel by means of a transverse retainer which is separated from the retractable needle by contact between the front tip portion of the plunger and the transverse retainer when the plunger is moved forward after an injection to push the retainer off the retractable needle and allow retraction, comprising the step of:

providing a plunger having a front edge on the front tip portion configured to push on one portion of the retainer before pushing on the rest of the retainer when the plunger is pushed forward at the end of an injection;

pushing the plunger forward to bring the front edge of the tip portion in contact with the transverse retainer member; and

tilting the transverse retainer with respect to the retractable needle while it is being separated from the retractable needle by forward movement of the plunger.

19. The method of claim 18 wherein the step of tilting the transverse retainer member with respect to the retractable needle while it is being separated from the retractable needle by forward movement of the plunger includes the step of separating one part of the transverse retainer member from the retractable needle before the rest of the transverse retainer is separated from the retractable needle.

20. The method of claim 18 wherein the plunger is configured with a front edge comprising an opening and a stepped rim around said opening having a high step and a lower step wherein the step of pushing the plunger forward comprises the step of bringing the high step into first contact with the transverse retainer before the lower step contacts the transverse retainer.

21. The method of claim 20 wherein the step of providing a plunger includes a releasable plug lodged in said opening and wherein the step of pushing the plunger forward to bring the front edge of the front tip portion in contact with the transverse retainer member is preceded by the step of moving said plug member.

22. The method of claim 18 wherein the plunger is configured with a hollow front tip portion having an angled opening leading into a hollow portion of the syringe plunger and the step of pushing the plunger forward comprises the step of bringing the forwardmost part of the front edge into first contact with the transverse retainer thereby tilting the transverse retainer with respect to the retractable needle while it is being separated from the retractable needle by forward movement of the plunger.

23. The method of claim 22 wherein the step of providing a plunger includes a releasable plug lodged in said opening and wherein the step of pushing the plunger forward to bring the forwardmost part of the front tip portion in contact with the transverse retainer member is preceded by the step of moving said plug member.

24. A method of reducing plunger retraction force in a retractable syringe of the type having a barrel, a syringe plunger which reciprocates axially in the barrel, and a front mounted retraction mechanism in the barrel having a retractable needle being held in position by means of a transverse retainer with an outside edge in contact with the inside surface of the front of the barrel wherein the transverse retainer is separable from the retractable needle upon forward movement of the plunger after an injection is made whereby a front tip portion of the plunger pushing against the retainer moves the retainer forward in the front of the barrel thereby freeing the retractable needle, comprising the steps of:

providing a plunger having a front edge on the front tip portion configured to slide one portion of the outer edge of the transverse retainer with respect to the front of the barrel before beginning to move the rest of the retainer with respect to the front of the barrel when the plunger is pushed forward at the end of an injection; and

pushing the plunger forward to bring the front edge of the tip portion in contact with the transverse retainer member; and

moving one portion of the transverse retainer with respect to the front of the barrel before moving the rest of the transverse retainer during forward movement of the plunger while the retractable needle is being separated from the transverse retainer.

25. The method of claim 24 wherein the steps of providing a plunger, bringing the front edge of the tip portion in contact with the transverse retainer member and moving one part of the transverse retainer member with respect to the front of the barrel before the remainder of the transverse retainer begins moving include the step of contacting the transverse retainer with the front edge of the plunger comprising an opening and a stepped rim around said opening having a high step and an lower step wherein the step of pushing the plunger forward comprises the step of bringing the high step into first contact with the transverse retainer before the lower step comes into contact with the transverse retainer.

26. The method of claim 24 wherein the step of providing a plunger includes providing a plunger having and opening in the tip portion and a releasable plug member lodged in said opening of the syringe plunger and the step of pushing the plunger forward to bring the front edge of the tip portion in contact with the transverse retainer member is preceded by the step of moving said plug member.

27. The method of claim 24 wherein the plunger is configured with a front edge comprising substantially an angled surface with respect to the long axis of the syringe such that one portion of the angled contact surface pushes first against one part of the transverse retainer member when the plunger is pushed forward and thereby begins separating the transverse retainer from the retractable needle by sliding one part of the transverse retainer with respect to the front of the barrel before the remainder of the transverse retainer begins sliding with respect to the barrel.

28. The method of claim 27 wherein the step of providing a plunger includes the step of providing an angled contact surface which includes a relatively flat transverse portion and an angled portion with respect to the long axis of the syringe wherein the relatively flat transverse portion is the portion which first contacts the transverse retainer and first moves a part of the transverse retainer with respect to the front of the barrel before the rest of the transverse retainer is moved.