Driving system and actuator

• US 6,577,039 B2
• Filed: 12/18/2000
• Issued: 06/10/2003
• Est. Priority Date: 12/16/1999
• Status: Expired due to Fees

• Current Assignee: Sony Corporation (Sony Group Corp.)
• Original Assignee: Sony Corporation (Sony Group Corp.)
• Inventors: Ishida, Yuichi, Nagasawa, Naomi, Suzuki, Masayuki, Ami, Takaaki, Nishimura, Teiichiro
• Primary Examiner(s): Dougherty, Thomas M.
• Application Number:
  US09/739,224
• Publication Number:
  US 20010029401A1
• Time in Patent Office: 904 Days
• Field of Search: 310/300, 91/6, 359/241, 204/157.15, 252/582, 623/26
• US Class Current: 310/300
• CPC Class Codes: A61F 2/08 Muscles; Tendons; Ligaments sutures A61B17/04
• CPC Class Codes: A61F 2002/0894 Muscles non-implantable A61F2002/5066
• CPC Class Codes: F03G 7/005 Electro-chemical actuators; Actuators having a material for absorbing or desorbing gas, e.g. a metal hydride; Actuators using the difference in osmotic pressure between fluids; Actuators with elements stretchable when contacted with liquid rich in ions, with UV light, with a salt solution

Abstract

A driving system using an intercalation substance as a novel mechanochemical system includes an actuator using the intercalation substance and driven by exchange of solutions or by changing concentration of a solution, and a solution supplier that supplies the actuator with the driving solution or solutions. The actuator is composed of one or more cylindrical or fiber-shaped elements each extending in the expanding and contracting direction of the intercalation substance, or one or more film-shaped or plate-shaped elements each having a major surface extending vertically of the expanding and contracting direction of the intercalation substance. The driving system is used as artificial muscle, for example.

Claims

1. A driving system comprising:

an actuator using an intercalation substance and driven by exchange of solutions or by changing concentration of a solution; and

solution supply means for supplying said actuator with driving solution.

2. The driving system according to claim 1 wherein said actuator is immersed in the solution supplied from said solution supply means.

3. The driving system according to claim 1 wherein said actuator is at least partly in contact with the solution supplied from said solution supply means.

4. The driving system according to claim 1 wherein said actuator is made up of a single element or a combination of a plurality of elements.

5. The driving system according to claim 1 wherein said actuator has a cylindrical or fiber-shaped configuration extending in the expanding and contracting direction of said intercalation substance.

6. The driving system according to claim 1 wherein said actuator has a cylindrical or fiber-shaped configuration extending in the expanding and contracting direction of said intercalation substance, and is coated with an elastic porous organic polymer that defines fine holes permitting the solution to pass through, at least a part of the side surface of said actuator.

7. The driving system according to claim 1 wherein said actuator is made up of a plurality of serially connected elements each having a cylindrical or fiber-shaped configuration extending in the expanding or contracting direction of said intercalation substance.

8. The driving system according to claim 1 wherein said actuator has a structure in which a plurality of serially connected elements each having a cylindrical or fiber-shaped configuration extending in the expanding and contracting direction of said intercalation substance form a unit, and a plurality of said units are connected in parallel.

9. The driving system according to claim 1 wherein said actuator has a film-shaped or plate-shaped configuration having a major surface extending vertically of the expanding and contracting direction of said intercalation substance.

10. The driving system according to claim 1 wherein said actuator has a film-shaped or plate-shaped configuration having a major surface extending vertically of the expanding and contracting direction of said intercalation substance, and is coated with an elastic, porous organic polymer that defines fine holes permitting the solution to pass through, at least in a part of the surface of said actuator.

11. The driving system according to claim 1 wherein said actuator is made up of a plurality of serially connected elements each having a film-shaped or plate-shaped configuration having a major surface that extends vertically of the expanding and contracting direction of said intercalation substance.

12. The driving system according to claim 1 wherein said actuator has a structure in which a plurality of serially connected elements each having a film-shaped or plate-shaped configuration having a major surface extending in the expanding and contracting direction of said intercalation substance form a unit, and a plurality of said units are connected in parallel.

13. The driving system according to claim 1 wherein said actuator is an element shaped from said intercalation substance in powder.

14. The driving system according to claim 1 wherein said actuator is a member shaped from said intercalation substance in powder, ad coated with an elastic, porous organic polymer that defines fine holes permitting the solution to pass through, at least in a portion of the surface of said actuator.

15. The driving system according to claim 1 wherein said actuator is made up of a plurality of serially connected elements each shaped from said intercalation substance in powder.

16. The driving system according to claim 1 wherein said actuator has a structure in which a plurality of serially connected elements each shaped from said intercalation substance in powder form a unit, and a plurality of said units are connected in parallel.

17. The driving system according to claim 1 wherein said actuator is made up of a tubular hollow element made of an elastic material defining fine holes permitting the solution to pass through, and said intercalation substance bonded around said hollow element such that the expanding and contracting direction of said intercalation substance is parallel with the axial direction of said hollow element.

18. The driving system according to claim 1 wherein the solution is supplied inside said hollow element from said solution supply means.

19. The driving system according to claim 1 wherein said hollow element is a hollow yarn.

20. The driving system according to claim 1 wherein said actuator has a bimorph structure in which a first actuator using a first intercalation substance and a second actuator using a second intercalation substance are bonded vertically of the expanding and contracting direction of said first intercalation substance and said second intercalation substance.

21. The driving system according to claim 1 wherein said actuator has a unimorph structure in which said intercalation substance and an elastic member are bonded vertically of the expanding and contracting direction of said intercalation substance.

22. The driving system according to claim 1 wherein said solution supply means is configured to supply the solution to actuator while collecting the solution to use it again.

23. The driving system according to claim 1 wherein said solution supply means is configured to supply the solution to said actuator while discarding at least a part of said solution and replacing the discarded part with fresh solution.

24. The driving system according to claim 1 wherein said actuator is contained in a container, and said solution supply means includes at least one solution supply tube connected to one and the other ends of said container to form a closed flow circuit passing through said container.

25. The driving system according to claim 24 including a plurality of said solution supply tubes.

26. The driving system according to claim 24 including, enroute of said solution supply tube, a pump for sending out the solution to said container and a drainage treatment portion for refining the solution discharged from said actuator.

27. The driving system according to claim 26 wherein said drainage treatment portion refines the solution by ion exchange.

28. The driving system according to claim 1 wherein said solution supply tube includes a first solution supply tube that supplies a first solution for expanding said intercalation substance, and a second solution supply tube that supplies a second solution for contracting said intercalation substance.

29. The driving system according to claim 28 wherein said first solution supply tube and said second solution supply tube are connected to one and the other ends of said actuator via control valves that are controlled in opening and closing state in response to expansion and contraction of said actuator.

30. The driving system according to claim 1 wherein said actuator is made up of a first actuator and a second actuator that share a common support, and antagonistically expand and contract.

31. The driving system according to claim 1 wherein said actuator form an artificial muscle.

32. The driving system according to claim 1 wherein a host substance of said intercalation substance contains at least one kind of inorganic layered substances, and a guest substance of said intercalation substance is ions or molecules, such that ingress and egress of said guest substance to and from a space between layers of said host substance cause an intercalation reaction and thereby cause changes in distance between layers to drive said actuator.

33. The driving system according to claim 32 wherein said host substance is an inorganic/organic composite substance made by intercalating at least one kind of inorganic substances to a space between layers of an inorganic layered substance, and said actuator is driven by changing the distance between layers by ingress and egress of the guest substance relative to said host substance.

34. The driving system according to claim 32 wherein said host substance is immersed in a solution containing said guest substance, and said solution containing the guest substance is replaced with a solution not containing the guest substance, such that said guest substance is reversibly entered into and removed from a space between layers of said host substance to cause changes in distance between layers and thereby drive said actuator.

35. The driving system according to claim 32 wherein said host substance is immersed in a solution containing said guest substance, and said solution containing the guest substance is changed in concentration, such that said guest substance is reversibly entered into and removed from a space between layers of said host substance to cause changes in distance between layers and thereby drive said actuator.

36. The driving system according to claim 32 wherein said guest substance is an organic substance.

37. The driving system according to claim 32 wherein at least one polar functional group exists at least in one of carbon positions of said organic substance.

38. The driving system according to claim 32 wherein said inorganic layered substance of said host substance is at least one kind of substance selected from the group consisting of layered perovskite, niobium-series substances, layered perovskite copper-series substances, layered titanium niobates, layered halite oxides, transition metal oxides bronze-series substances, transition metal oxochlorides, layered polysilicates, layered clay minerals, hydrotalcites, transition metal chalcogenides, phosphoric acid zirconates and graphite.

39. The driving system according to claim 32 wherein an acidic solution and/or a alkali metal hydroxide solution is used to disconnect said guest substance from said host substance.

40. The driving system according to claim 32 wherein said guest substance is amine, and hydrochloric acid is used to disconnect said guest substance from said host substance.

41. An actuator using an intercalation substance and driven by exchange of solutions or by changing concentration of a solution.

42. An actuator comprising:

a plurality of layered host compounds in contract with a liquid; and

a guest compound intercalated between layers of a plurality of layered host compounds,

said actuator being driven by replacing said guest compound with another guest compound by change of the state of surrounding liquid.

43. The actuator according to claim 42 wherein said change of the state is a change of kinds of solutions.