Multivariable process trend display and methods regarding same

• US 6,577,323 B1
• Filed: 07/01/1999
• Issued: 06/10/2003
• Est. Priority Date: 07/01/1999
• Status: Expired due to Term

• Current Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Original Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Inventors: Guerlain, Stephanie A. E., Jamieson, Gregory A., Bullemer, Peter T.
• Primary Examiner(s): Kincaid, Kristine
• Assistant Examiner(s): Tran, Mylinh T
• Application Number:
  US09/346,060
• Time in Patent Office: 1,440 Days
• Field of Search: 345/440, 345/440.1, 345/440.2, 345/965, 345/970, 345/771, 345/764, 700/83, 702/127, 702/182
• US Class Current: 715/700
• CPC Class Codes: G05B 23/0232 based on qualitative trend analysis, e.g. system evolution
• CPC Class Codes: G05B 23/0267 Fault communication, e.g. human machine interface [HMI]
• CPC Class Codes: Y10S 715/965 for process control and configuration
• CPC Class Codes: Y10S 715/97 Instrumentation and component modelling, e.g. interactive control panel

Abstract

A system to provide real-time process information to a user for a multivariable process operable under control of a plurality of process variables includes a controller operable to control one or more process variables and provide data representative of such process variables. The system further includes a graphical user interface which receives data representative of the process variables from the controller to display on a single display screen a plurality of display regions. The display regions include at least an overview trend display region to display one or more trend shape elements representative of historical data for corresponding process variables and a process variable detail display region to display a graphical representation of details associated with a selected process variable. Further, the display regions may include a matrix display region to display an array of information describing at least one characteristic associated with the one or more process variables listed in association with the array. The overview trend display of the graphical user interface includes trend shape elements representative of process trend behaviors. Each displayed trend shape element corresponds to one of the process variables and further the trend shape element displayed for a corresponding process variable is a trend shape element representative of historical process trend behavior of the corresponding process variable. Also, computer implemented methods to provide such displays is also provided.

Claims

1. A system to provide real-time process information to a user for a multivariable process performed at a process plant, wherein the multivariable process is operable under control of a plurality of process variables, the system comprising:

a controller operable to control one or more of the plurality of process variables and provide data representative of such process variables; and

a graphical user interface receiving data representative of the process variables from the controller to display on a single display screen a plurality of display regions, the plurality of display regions including;

an overview trend display region to display one or more trend shape elements, wherein each of the trend shape elements corresponds to at least one process variable of the plurality of process variables and is representative of historical data for the corresponding process variable, and

a process variable detail display region to display a graphical representation of details associated with a selected process variable of the plurality of process variables selected by a user via a user input device, wherein the user input device is operable under control of the user to interact with at least one of the one or more trend shape elements of the overview trend display region to select a process variable, and further wherein such selection of a process variable allows the user to navigate to details associated with the selected process variable and display the details associated with the selected process variable in the process variable detail display region on the single display screen with the overview trend display region.

2. The system of claim 1, wherein the plurality of display regions further include a matrix display region to display an array of information describing at least one characteristic associated with one or more process variables of the plurality of process variables listed in association with the array.

3. The system of claim 2, wherein the user input device interacts with the matrix display region to select a process variable to navigate to details associated with the selected process variable displayed in the process variable detail display region.

4. The system of claim 1, wherein the controller includes a model based controller, wherein the plurality of variables include at least one of controlled variables, manipulated variables, and disturbance variables, and further wherein one or more of the process variables have at least one set of user defined high and low limits associated therewith.

5. The system of claim 4, wherein the array of information describes at least one relationship between one or more controlled variables and one or more manipulated variables.

6. The system of claim 5, wherein the matrix display region further includes at least one graphical device corresponding to one or more of the plurality of process variables listed in association with the array, wherein each graphical device is representative of a state of the corresponding process variable.

7. The system of claim 4, wherein the process variable detail display region displays a graphical bar gauge device including:

a scale extending along a gauge axis,

at least one bar extending along the gauge axis representative of at least one set of the user defined high and low limits for the selected process variable, and

a graphical element indicating the current value of the selected process variable on the scale.

8. The system of claim 1, wherein the overview trend display region further includes one or more plant component icons displayed therein, each plant component icon representative of at least one plant component of the process plant, wherein at least one trend shaped element is displayed in association with each of the plant component icons.

9. The system of claim 8, wherein at least one trend shaped element is of a particular color representative of a current value of the corresponding process variable relative to a user defined set of high and low limits for the corresponding process variable.

10. A computer implemented method to provide real-time process information to a user for a multivariable process performed at a process plant, wherein the multivariable process is operable under control of a plurality of process variables, the method comprising:

providing data representative of one or more of the process variables;

displaying on a single display screen a plurality of display regions as a function of the data representative of the one or more of the process variables, wherein displaying the plurality of display regions includes;

displaying an overview trend display region including one or more trend shape elements, wherein each of the trend shape elements corresponds to at least one process variable of the plurality of process variables and is representative of historical data for the corresponding process variable, and

displaying a process variable detail display region to display a graphical representation of details associated with a selected process variable of the plurality of process variables selected by a user; and

interacting with at least one of the one or more trend shape elements of the overview trend display region to select a process variable, wherein selection of the process variable allows the user to navigate to details associated with the selected process variable and display the details associated with the selected process variable in the process variable detail display region on the single display screen with the overview trend display region.

11. The method of claim 10, wherein displaying the plurality of display regions includes displaying a matrix display region to display an array of information describing at least at least one characteristic associated with one or more process variables of the plurality of process variables listed in association with the array.

12. The method of claim 10, wherein the plurality of variables include at least one of controlled variables, manipulated variables, and disturbance variables, and further wherein the method includes providing one or more of the process variables at least one set of user defined high and low limits for one or more of the process variables.

13. The method of claim 12, wherein displaying the matrix display region includes displaying an array of information describing at least one relationship between one or more controlled variables and one or more manipulated variables.

14. The method of claim 13, wherein displaying the matrix display region includes displaying at least one graphical device corresponding to one or more of the plurality of process variables listed in association with the array, wherein each graphical device is representative of a state of the corresponding process variable.

15. The method of claim 10, wherein the method includes navigating to details associated with a selected process variable displayed in the process variable detail display region by interaction with a process variable represented in the matrix display region.

16. The method of claim 10, wherein displaying the overview trend display region further includes displaying one or more plant component icons therein, each plant component icon representative of at least one plant component of the process plant, wherein at least one trend shaped element is displayed in association with each of the plant component icons.

17. The method of claim 10, wherein displaying the process variable detail display region includes displaying a graphical bar gauge device, the graphical bar gauge device including:

a scale extending along a gauge axis,

at least one bar extending along the gauge axis representative of at least one set of the user defined high and low limits for the selected process variable, and

a graphical element indicating the current value of the selected process variable on the scale.

18. A graphical user interface for providing real-time process information to a user for a multivariable process being performed at a process plant, wherein the multivariable process is operable under control of a plurality of process variables, the graphical user interface comprising:

a plurality of trend shape elements, wherein each trend shape element is representative of a process trend behavior; and

an overview trend display to display one or more trend shape elements, wherein each displayed trend shape element corresponds to one of the plurality of process variables, and further wherein the trend shape element displayed for a corresponding process variable is the trend shape element representative of velocity and acceleration of historical process variable values for the corresponding process variable.

19. The graphical user interface of claim 18, wherein the plurality of trend shape elements includes a set of trend shape elements, wherein each trend shape element is representative of one of a predetermined set of process trend behaviors, and further wherein the trend shape element displayed for the corresponding process variable is the trend shape element of the predetermined set of trend shape elements representative of the historical process variable values for the corresponding process variable.

20. The graphical user interface of claim 19, wherein the set of trend shape elements includes trend shape elements that are one dimensional shapes.

21. The graphical user interface of claim 19, wherein the set of trend shape elements includes trend shape elements that are representative of generalized plots of the trend behavior.

22. The graphical user interface of claim 19, wherein the set of trend shape elements includes trend shape elements representative of trend shape behaviors including one or more of a steady state process variable, a ramping up process variable, a ramping down process variable, a process variable increasing at a decreasing rate, a process variable increasing at an increasing rate, a process variable decreasing at a decreasing rate, and a process variable decreasing at an increasing rate.

23. The graphical user interface of claim 19, wherein each displayed trend shape element is displayed relative to at least one set of user defined limits for the corresponding process variable.

24. The graphical user interface of claim 18, wherein the overview trend display further displays one or more plant component icons, wherein each plant component icon is representative of at least one plant component of the process plant having one or more process variables associated therewith, and further wherein each of the trend shape elements displayed for a corresponding process variable is displayed in association with the plant component icon having the corresponding process variable associated therewith.

25. The graphical user interface of claim 24, wherein the one or more plant component icons are shaped as a function of the shape of the at least one plant component represented thereby.

26. The graphical user interface of claim 24, wherein the plurality of process variables include at least one of controlled variables, manipulated variables, and disturbance variables, and further wherein trend shape elements for corresponding controlled variables associated with a particular plant component icon, trend shape elements for corresponding manipulated variables associated with the particular plant component icon, and trend shape elements for corresponding disturbance variables associated with the particular plant component icon, are displayed as groups of trend shape elements separated from one another within the particular plant component icon.

27. The graphical user interface of claim 24, wherein the one or more plant component icons are arranged according to functional location of the plant components in the continuous multivariable process.

28. The graphical user interface of claim 18, wherein the graphical user interface includes a set of color codes for the trend shape elements, wherein each color code reflects a relationship between current values of process variables and user defined limits for such process variables.

29. The graphical user interface of claim 28, wherein one of the color codes for the trend shape elements represents one of a current value of a process variable within a set of user defined limits, a current value of a process variable within a percentage of a limit of the set of user defined limits, and a current value of a process variable outside of the set of user defined limits.

30. The graphical user interface of claim 18, wherein at least one of the trend shape elements is arranged on a color background, and further wherein the graphical user interface includes a set of color codes for the color background, each of the color codes for the color background representative of a particular characteristic associated with a process variable.

31. The graphical user interface of claim 18, wherein each trend shape element displayed is selectable for navigation to more detailed information regarding the process variable to which the trend shape element corresponds, wherein the detailed information is displayed on the same screen with the overview trend display.

32. A computer implemented method for providing a graphical user interface to provide real-time process information to a user for a multivariable process performed at a process plant, wherein the multivariable process is operable under control of a plurality of process variables, the method comprising:

providing a plurality of trend shape elements, wherein each trend shape element corresponds to a process trend behavior;

providing historical data for one or more of the plurality of process variables including historical process variable values;

determining a process trend behavior representative of velocity and acceleration of historical process variable values for one or more of the plurality of process variables; and

displaying trend shape elements corresponding to the process trend behavior determined for each of the one or more of the plurality of process variables.

33. The method of claim 32, wherein providing a plurality of trend shape elements includes providing a set of trend shape elements, wherein each trend shape element corresponds to one of a predetermined set of process trend behaviors, and further wherein determining a process trend behavior for one or more of the plurality of process variables includes determining a process trend behavior of the predetermined set of process trend behaviors that is representative of the historical data for one or more of the plurality of process variables.

35. The method of claim 32, wherein the method further includes displaying one or more plant component icons, wherein each plant component icon is representative of at least one plant component of the process plant and has one or more process variables associated therewith, and further wherein displaying trend shape elements corresponding to the process trend behavior determined for each of the one or more of the plurality of process variables includes displaying each of the trend shape elements in association with one of the plant component icons.

36. The method of claim 35, wherein displaying the one or more plant component icons includes arranging the one or more plant component icons according to a functional location of the plant components in the multivariable process.

37. The method of claim 35, wherein displaying the one or more plant component icons includes shaping one or more plant component icons as a function of the shape of the plant component represented thereby.

38. The method of claim 35, wherein the plurality of process variables include at least one of controlled variables, manipulated variables, and disturbance variables, and further wherein displaying the trend shape elements includes displaying trend shape elements for controlled variables associated with a particular plant component icon, trend shape elements for manipulated variables associated with the particular plant component icon, and trend shape elements for disturbance variables associated with the particular plant component icon, in groups separated from one another within the particular plant component icon.

39. The method of claim 32, wherein displaying the trend shape elements includes displaying trend shape elements that are one dimensional shapes.

40. The method of claim 32, wherein displaying the trend shape elements includes displaying trend shape elements that are representative of generalized plots of the historical data of the process variable.

41. The method of claim 32, wherein displaying the trend shape elements includes displaying the trend shape elements relative to at least one limit of a set of user defined limits for the corresponding process variable.

42. The method of claim 32, wherein displaying the trend shape elements includes displaying each of the trend shape elements in one color of a set of colors reflecting the relationship between a current value for the process variable corresponding to the trend shape element and a set of user defined limits for the process variable.

43. The method of claim 42, wherein at least one color represents one of a current value of a process variable within the set of user defined limits, a current value of a process variable within a percentage of a limit of the set of user defined limits, and a current value of a process variable outside of the set of user defined limits.

44. The method of claim 32, wherein displaying the trend shape elements includes displaying the trend shape elements relative to one color background of a set of color backgrounds, and further wherein each color background of the set of color backgrounds is representative of a particular characteristic associated with the process variable for which the trend shape element is displayed.

45. The method of claim 32, wherein the method further includes:

receiving user input to select one of the displayed trend shape elements corresponding to one of the process variables; and

displaying more detailed information for the selected process variable on the same screen with the displayed trend shape elements.

34. The method of 33, wherein providing the set of trend shape elements includes providing trend shape elements representative of process trend behaviors including one or more of a steady state process variable, a ramping up process variable, a ramping down process variable, a process variable increasing at a decreasing rate, a process variable increasing at an increasing rate, a process variable decreasing at a decreasing rate, and a process variable decreasing at an increasing rate.