Dredge cutterhead

• US 6,578,294 B2
• Filed: 02/02/2001
• Issued: 06/17/2003
• Est. Priority Date: 02/02/2001
• Status: Expired

• Current Assignee: ESCO Group LLC (WEIR Group PLC)
• Original Assignee: ESCO Corporation (WEIR Group PLC)
• Inventors: Ollinger, Charles George IV
• Primary Examiner(s): Will, Thomas B.
• Assistant Examiner(s): Florio, Kristine
• Application Number:
  US09/776,020
• Publication Number:
  US 20020104238A1
• Time in Patent Office: 865 Days
• Field of Search: 299/87.1, 299/75, 373/24, 373/26, 373/27
• US Class Current: 37/327
• CPC Class Codes: E02F 3/9231 Suction wheels with axis of rotation parallel to longitudinal axis of the suction pipe
• CPC Class Codes: E02F 9/2866 for rotating digging elements for milling machines B28D1/186; for mining machines E21C35/18

Abstract

A dredge cutterhead has a plurality of helical arms interconnecting a hub and a ring. Each of the arms has a front leading edge for attachment of cutting teeth. In one aspect, each of the arms has a trough portion, and the arm is shaped such that dredged material is directed toward the ring along the center of the trough portion. In another aspect, the ring of the cutterhead defines an annular channel for receiving loosened material.

Claims

1. A dredge cutterhead comprising:

(a) a hub, a ring, and a plurality of helical arms interconnecting said hub and said ring;

(b) each of said helical arms having a leading edge for attachment of cutting teeth, a trailing edge, and a trough portion located between said leading and trailing edges and extending along said helical arm toward said ring, said trough portion being substantially free from structures obstructing movement of material along said helical arm toward said ring; and

(c) each of said helical arms being shaped such that said leading edge of a part of a respective helical arm near said ring trails behind said leading edge of a part of said respective helical arm near said hub as said cutterhead is rotated about a rotational axis thereof, and a net force exerted on dredged material in said trough portion pushes said material toward said ring generally along the center of said trough portion as said cutterhead is rotated.

2. The dredge cutterhead of claim 1 wherein each of said helical arms has a degree of curvature that generally increases along at least a respective portion of each of said helical arms that is nearer to said ring than to said hub.

3. The dredge cutterhead of claim 1 wherein each of said helical arms has a maximum degree of curvature and a minimum degree of curvature, and wherein said maximum degree of curvature is located nearer to said ring than is said minimum degree of curvature.

4. The dredge cutterhead of claim 1 wherein each of said helical arms has a degree of curvature near said ring and a degree of curvature near said hub, and wherein said degree of curvature near said ring is at least 1.5 times as great as said degree of curvature near said hub.

5. The dredge cutterhead of claim 1 wherein each of said helical arms is wider near said ring than near said hub.

6. The dredge cutterhead of claim 1 herein said leading edge has a helix angle of at least 140°

near said ring.

7. The dredge cutterhead of claim 1 wherein said cutterhead has an aspect ratio of at least 2.0.

8. The dredge cutterhead of claim 1 wherein said trough portion is thinner than a leading portion of each of said helical arms.

9. The dredge cutterhead of claim 1 wherein said ring further defines a plurality of notches, each of said notches communicating with a respective trough portion.

10. The dredge cutterhead of claim 1 wherein said trailing edge curves inwardly into the interior of said cutterhead.

11. The dredge cutterhead of claim 1 wherein said ring defines a channel extending annularly along an interior of said ring and facing openly inward from said ring toward said rotational axis of said cutterhead.

12. A dredge cutterhead comprising:

(a) a hub, a ring and a plurality of helical arms interconnecting said hub and said ring;

(b) each of said helical arms having a leading edge for attachment of cutting teeth, a trailing edge, and a trough portion located between said leading and trailing edges and extending along said helical arm toward said ring, said trough portion being free from structures obstructing movement of material along said helical arm toward said ring; and

(c) each of said helical arms having a degree of curvature near said ring of at least 15%.

13. The dredge cutterhead of claim 12 wherein said degree of curvature generally increases over at least a respective portion of each of said helical arms that is located nearer to said ring than to said hub.

14. The dredge cutterhead of claim 12 wherein each of said helical arms has a minimum and a maximum degree of curvature, and wherein said maximum degree of curvature is located nearer to said ring than is said minimum degree of curvature.

15. The dredge cutterhead of claim 14 wherein said minimum degree of curvature is near said hub and said maximum degree of curvature is near said ring.

16. The dredge cutterhead of claim 12 wherein said degree of curvature at a location near said ring is at least 1.5 times as great as said degree of curvature at another location near said hub.

17. The dredge cutterhead of claim 12 wherein each of said helical arms is wider near said ring than near said hub.

18. The dredge cutterhead of claim 12 wherein said leading edge has a helix angle of at least 140°

near said ring.

19. The dredge cutterhead of claim 12 wherein said cutterhead has an aspect ratio of at least 1.7.

20. The dredge cutterhead of claim 12 wherein said trough portion is thinner than a leading portion of said arm.

21. The dredge cutterhead of claim 12 wherein said ring further defines a plurality of notches, each of said notches communicating with a respective trough portion.

22. The dredge cutterhead of claim 12 wherein said trailing edge curves inwardly into the interior of said cutterhead.

23. The dredge cutterhead of claim 12 wherein said ring defines a channel extending annularly along an interior of said ring and facing openly inward from said ring toward a rotational axis of said cutterhead.

24. A dredge cutterhead comprising:

(a) a hub, a ring and a plurality of helical arms interconnecting said hub and said ring;

(b) each of said helical arms being capable of supporting a plurality of cutting teeth; and

(c) said ring defining a channel extending annularly along an interior of said ring and facing openly inward from said ring toward a rotational axis of said cutterhead for retaining loosened material.

25. The dredge cutterhead of claim 24 wherein said channel has a cross-section in the shape of a half-pipe.

26. The dredge cutterhead of claim 24 wherein at least one of said helical arms has a trough portion extending therealong toward said ring.

27. The dredge cutterhead of claim 26 wherein said ring defines a notch in communication with said trough portion and said channel.

28. A dredge cutterhead comprising:

(a) a hub, a ring defining an annular channel having a cross-section in the shape of a half-pipe, and a plurality of helical arms interconnecting said hub and said ring;

(b) each of said helical arms having a leading edge for attachment of cutting teeth, a trailing edge, and a trough portion therebetween; and

(c) each of said helical arms having a degree of curvature near said ring of at least 10%.

29. The dredge cutterhead of claim 28 wherein said ring defines a notch in communication with said trough portion and said channel.

30. A dredge cutterhead comprising:

(a) a hub, a ring and a plurality of helical arms interconnecting said hub and said ring;

(b) each of said helical arms being capable of supporting a plurality of cutting teeth; and

(c) said ring defining an interior annular channel having a cross-section in the shape of a halfpipe, for retaining loosened material.

31. The dredge cutterhead of claim 30 wherein at least one of said helical arms has a trough portion.

32. The dredge cutterhead of claim 31 wherein said ring defines a notch in communication with said trough portion and said channel.

33. A dredge cutterhead comprising:

(a) a hub, a ring, and a plurality of helical arms interconnecting said hub and said ring;

(b) each of said helical arms having a leading edge for attachment of cutting teeth, a trailing edge, and a trough portion therebetween; and

(c) each of said helical arms having a degree of curvature that generally increases along at least a portion of each of said helical arms that is located nearer to said ring than to said hub and being shaped such that a net force exerted on dredged material in said trough portion pushes said material toward said ring generally along the center of said trough portion.

34. A dredge cutterhead comprising:

(a) a hub, a ring, and a plurality of helical arms interconnecting said hub and said ring;

(b) each of said helical arms having a leading edge for attachment of cutting teeth, a trailing edge, and a trough portion therebetween; and

(c) each of said helical arms having a maximum degree of curvature and a minimum degree of curvature, and said maximum degree of curvature being located nearer to said ring than said minimum degree of curvature is located, and each of said helical arms being shaped such that a net force exerted on dredged material in said trough portion pushes said material toward said ring generally along the center of said trough portion.

35. A dredge cutterhead comprising:

(a) a hub, a ring, and a plurality of helical arms interconnecting said hub and said ring;

(b) each of said helical arms having a leading edge for attachment of cutting teeth, a trailing edge, and a trough portion therebetween;

(c) each of said helical arms being shaped such that a net force exerted on dredged material in said trough portion pushes said material toward said ring generally along the center of said trough portion; and

(d) each of said helical arms having a degree of curvature near said ring and a degree of curvature near said hub, said degree of curvature near said ring being at least 1.5 times as great as said degree of curvature near said hub.

36. A dredge cutterhead comprising:

(a) a hub, a ring, and a plurality of helical arms interconnecting said hub and said ring;

(b) each of said helical arms having a leading portion, a leading edge for attachment of cutting teeth, a trailing edge, and a trough portion between said leading edge and said trailing edge, and said trough portion being thinner than said leading portion; and

(c) each of said helical arms being shaped such that a net force exerted on dredged material in said trough portion pushes said material toward said ring generally along the center of said trough portion.

37. A dredge cutterhead comprising:

(a) a hub, a ring, and a plurality of helical arms interconnecting said hub and said ring;

(b) each of said helical arms having a leading edge for attachment of cutting teeth, a trailing edge, and a trough portion therebetween;

(c) each of said helical arms being shaped such that a net force exerted on dredged material in said trough portion pushes said material toward said ring generally along the center of said trough portion; and

(d) said ring defining a plurality of notches, each of said notches communicating with a respective trough portion.

38. A dredge cutterhead comprising:

(a) a hub, a ring and a plurality of helical arms interconnecting said hub and said ring;

(b) each of said helical arms having a leading edge for attachment of cutting teeth, a trailing edge, and a trough portion therebetween; and

(c) each of said helical arms having a degree of curvature that generally increases over at least a portion of said arm that is located nearer to said ring than to said hub, and said degree of curvature near said ring being at least 10%.

39. A dredge cutterhead comprising:

(a) a hub, a ring and a plurality of helical arms interconnecting said hub and said ring;

(b) each of said helical arms having a leading edge for attachment of cutting teeth, a trailing edge, and a trough portion therebetween;

(c) each of said helical arms having a minimum degree of curvature and a maximum degree of curvature, said maximum degree of curvature being located nearer to said ring than is said minimum degree of curvature; and

(d) each of said helical arms having a degree of curvature near said ring of at least 10%.

40. The dredge cutterhead of claim 39 wherein said minimum degree of curvature is near said hub and said maximum degree of curvature is near said ring.

41. A dredge cutterhead comprising:

(a) a hub, a ring and a plurality of helical arms interconnecting said hub and said ring;

(b) each of said helical arms having a leading edge for attachment of cutting teeth, a trailing edge, and a trough portion therebetween; and

(c) each of said helical arms having a degree of curvature, said degree of curvature at a location near said ring being at least 1.5 times as great as said degree of curvature at another location near said hub, and said degree of curvature near said ring being at least 10%.

42. A dredge cutterhead comprising:

(a) a hub, a ring and a plurality of helical arms interconnecting said hub and said ring;

(b) each of said helical arms having a leading portion, a leading edge for attachment of cutting teeth, a trailing edge, and a trough portion between said leading edge and said trailing edge, and said trough portion being thinner than said leading portion; and

(c) each of said helical arms having a degree of curvature near said ring of at least 10%.

43. A dredge cutterhead comprising:

(a) a hub, a ring and a plurality of helical arms interconnecting said hub and said ring;

(b) each of said helical arms having a leading edge for attachment of cutting teeth, a trailing edge, and a trough portion therebetween;

(c) each of said helical arms having a degree of curvature near said ring of at least 10%; and

(d) said ring defining a plurality of notches, each of said notches communicating with a respective trough portion.