Intramedullary rod with interlocking oblique screw for tibio-calcaneal arthrodesis

• US 6,579,293 B1
• Filed: 08/02/2000
• Issued: 06/17/2003
• Est. Priority Date: 08/02/2000
• Status: Expired due to Term

• Current Assignee: Arthrodesis Technology, LLC
• Original Assignee: Rama E. Chandran
• Inventors: Chandran, Rama E.
• Primary Examiner(s): Lewis, Ralph A.
• Application Number:
  US09/631,443
• Time in Patent Office: 1,049 Days
• Field of Search: 606/62, 606/64, 606/73, 606/98
• US Class Current: 606/64
• CPC Class Codes: A61B 17/1725 for applying transverse screws or pins through intramedullary nails or pins
• CPC Class Codes: A61B 17/1775 for the foot or ankle
• CPC Class Codes: A61B 17/72 Intramedullary pins, nails or other devices A61B17/744 takes precedence
• CPC Class Codes: A61B 17/725 with locking pins or screws of special form
• CPC Class Codes: A61B 17/7291 for small bones, e.g. in the foot, ankle, hand or wrist

Abstract

A surgical rod-and-screw kit is disclosed, for use in ankle arthrodesis in patients who suffer from severe bone defects in their ankles. This assembly has a vertical intramedullary rod that is inserted through the bottom of the calcaneum (i.e., the heel bone), and driven upward into the tibia (the shin bone). The assembly also has a threaded pin, referred to herein as an oblique screw, which is positioned at an acute angle with respect to the vertical rod. This oblique screw is inserted through the lower rear surface of the calcaneum, and passes through a slanted hole in the vertical rod. The screw has external threads in the tip region, and this threaded tip enters the lower end of the tibial bone. When this screw is tightened, it compresses the lower end of the tibia bone against the talus and/or calcaneum, which improves the stability of the ankle fixation. This rod-and-screw assembly also reduces the risk and extent of bone damage that can be caused by motion of either or both components during years of use inside a damaged ankle with softened bones. An alignment jig is used during surgery, to help the surgeon align the holes that must be drilled through hard bone for the oblique screw and for fixation screws.

Claims

1. A surgical implant kit designed for ankle arthrodesis, comprising:

a. at least one tibio-calcaneal rod having a tip, a shaft, and a base, said rod being properly sized and suited for surgical insertion through a calcaneal bone so that the tip enters a tibial bone to establish tibio-calcaneal arthrodesis, and having an oblique hole passing through the shaft to accommodate a screw; and

,

b. at least one screw having a base, a shaft, and a threaded tip region, said threaded tip region being small enough to pass through the oblique hole in the shaft of the tibio-calcaneal rod, and said screw being properly sized and suited for surgical insertion at an angle through a calcaneal bone in a manner which causes at least a portion of the threaded tip region to enter a lower end of a tibial bone,

wherein the oblique hole passes through the shaft of the rod at an angle with respect to the shaft,

and wherein the rod and screw are designed to fit together inside an ankle joint, thereby establishing an ankle arthrodesis assembly,

and wherein the threaded tip region of the screw allows the screw to establish compression of the tibial bone against the calcaneal bone when the screw is rotated during a surgical emplacement procedure.

2. The surgical implant kit of claim 1, wherein said angle is within a range of about 30 to about 50 degrees, measured between the tip of the rod and the tip of the screw.

3. The surgical implant kit of claim 1, wherein the rod and screw are enclosed within a sealed package that maintains sterility of the rod and screw until the package is opened.

4. The surgical implant kit of claim 1, wherein the screw also has external threads in a region proximate to the base of the screw.

5. The surgical implant kit of claim 4, wherein the external threads that are proximal to the base of the screw have a different pitch than the threaded tip region of the screw.

6. A surgical implant device for ankle arthrodesis, comprising a screw having a base, a shaft, and a threaded tip region, said threaded tip region being properly sized and suited for surgical insertion through a calcaneal bone in a manner which causes at least a portion of the threaded tip region to (i) enter a lower end of a tibial bone, and (ii) establish compression of the tibial bone against the calcaneal bone when the screw is rotated during a surgical emplacement procedure, and wherein said screw is packaged in a manner suited for a surgical implant and labelled in a manner which indicates that it is a medical device intended for ankle arthrodesis.

7. The surgical implant device of claim 6, wherein the screw is enclosed within a sealed package that maintains sterility of the screw until the package is opened.

8. The surgical implant device of claim 6, wherein the screw also has external threads in a region proximate to the base of the screw.

9. The surgical implant device of claim 8, wherein the external threads that are proximal to the base of the screw have a different pitch than the threaded tip region of the screw.

10. A method of establishing ankle arthrodesis in a patient in need thereof, comprising the following steps:

a. inserting a tibio-calcaneal rod having a tip, a shaft with an oblique hole passing through it, and a base, into a calcaneal bone in a manner that causes the tip to enter a tibial bone;

b. inserting a screw having a base, a shaft, and a threaded tip region into a calcaneal bone and through the oblique hole in the tibio-calcaneal rod, in a manner which causes at least a portion of the threaded tip region to enter into and engage a lower end of a tibial bone; and

,

c. rotating the screw in a manner which causes the threaded tip region of the screw to pull the tibial bone toward the calcaneal bone, in a manner which compresses the tibial bone against the calcaneal bone.

11. An alignment jig for assisting with implantation of a vertical rod and an oblique screw during ankle arthrodesis surgery, comprising:

a. a jig base component which will be positioned adjacent to a bottom surface of a patient'"'"'s heel during a surgical operation;

b. a jig arm component which will be positioned roughly parallel to a patient'"'"'s tibia bone during a surgical operation, and which is provided with a plurality of fixation screw alignment holes to assist a surgeon in drilling holes to accommodate fixation screws that will enter fixation screw holes in the vertical rod; and

,

c. an oblique jig hole passing through the alignment jig, located in a position which will align with an oblique rod hole passing through the vertical rod when the vertical rod is coupled to the alignment jig in a position suited for drilling an oblique hole through the patient'"'"'s heel; and

,

d. a rod coupling component which extends outwardly from the base component while the alignment jig is in use during a surgical operation, and which is provided with means for engaging the vertical rod in a manner which;

(i) allows controlled alignment of at least one fixation screw alignment hole in the jig arm with at least one fixation screw hole in the vertical rod, and prevents rotation of the rod relative to the alignment jig during a bone-drilling operation;

(ii) allows controlled rotation of the alignment jig with respect to the vertical rod after a first bone-drilling operation has been completed and before a second bone-drilling operation commences; and

,

(iii) allows controlled alignment of the oblique jig hole with the oblique rod hole passing through the vertical rod, and prevents rotation of the rod relative to the alignment jig while an oblique hole is being drilled for placement of the oblique screw.

12. The alignment jig of claim 11, wherein the oblique jig hole passes through an oblique arm component which couples the jig base component to the jig arm component.

13. The alignment jig of claim 11, wherein the rod coupling component comprises a threaded shaft which can be rotated within a sleeve component.

14. The alignment jig of claim 13, wherein the sleeve component is provided with alignment fins.

15. The alignment jig of claim 14, wherein four alignment fins are provided in a cruciate orientation.