Textile products constructed using curable adhesive threadless sewing and processes for producing same
First Claim
Patent Images
1. A process for simulated sewing of textile articles, comprising:
- applying molten curable hot melt adhesive at a temperature of about 200°
F. to about 250°
F. to a surface of a textile substrate along a simulated sewing path, said curable hot melt adhesive having an initial softening point prior to curing and an irreversibly increased softening point relative to said initial softening point after curing;
applying pressure to the textile substrate to cause adhesive to penetrate into the fibrous structure of the textile substrate; and
subjecting the adhesive to conditions sufficient for curing the adhesive.
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Abstract
Processes for constructing textile articles using curable hot melt adhesives is disclosed. In the process, a molten curable hot melt adhesive is applied to a fabric surface along a simulated sewing path and contacted to another fabric surface so that the adhesive is disposed between the fabric surfaces. The adhesive bonds the fabric surfaces so that the article can withstand subsequent fabric processing. The adhesive cures over time, causing an irreversible increase in the initial softening point of the adhesive. The resultant textile articles exhibit good seam strengths, durability and desirable aesthetics.
48 Citations
37 Claims
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1. A process for simulated sewing of textile articles, comprising:
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applying molten curable hot melt adhesive at a temperature of about 200°
F. to about 250°
F. to a surface of a textile substrate along a simulated sewing path, said curable hot melt adhesive having an initial softening point prior to curing and an irreversibly increased softening point relative to said initial softening point after curing;
applying pressure to the textile substrate to cause adhesive to penetrate into the fibrous structure of the textile substrate; and
subjecting the adhesive to conditions sufficient for curing the adhesive. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13)
wherein said adhesive applying step comprises applying molten curable hot melt adhesive between the overlying substrates.
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3. The process of claim 1, wherein said process further comprises contacting molten adhesive with an opposing textile substrate surface so that adhesive is disposed between textile substrate surfaces prior to said pressure applying step.
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4. The process of claim 1, wherein said process further comprises folding a longitudinal edge portion of a textile substrate upon itself into overlying substrate layers to define a longitudinal hem along the longitudinal edge of the textile substrate prior to said adhesive applying step;
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wherein said adhesive applying step comprises applying molten curable hot melt adhesive between the overlying substrate layers.
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5. The process of claim 1, wherein said adhesive applying step comprises applying molten curable hot melt adhesive along a longitudinal edge portion of a surface of a textile substrate.
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6. The process of claim 1, wherein the curable hot melt adhesive is a moisture curable hot melt adhesive.
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7. The process of claim 6, wherein the curable hot melt adhesive is a moisture curable polyurethane hot melt adhesive.
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8. The process of claim 6, wherein said subjecting step comprises exposing the adhesive to atmospheric moisture.
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9. The process of claim 6, wherein said subjecting step comprises increasing the atmospheric moisture in a region proximate the curable adhesive.
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10. The process of claim 9, wherein said atmospheric moisture increasing step comprises introducing steam or mist into a region proximate the adhesive.
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11. The process of claim 1, wherein said cured adhesive exhibits thermal reversibility between solid and liquid phases.
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12. The process of claim 1, wherein said adhesive in its cured state is substantially heat resistant to temperatures ranging from at least about 10°
- F. to about 100°
F. higher than the softening point of said adhesive in its uncured state.
- F. to about 100°
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13. The process of claim 12, wherein said adhesive in its cured state is substantially heat resistant to temperatures of at least about 40°
- F. higher than the softening point of said adhesive in its uncured state.
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14. A process for hemming a fabric, comprising:
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directing a fabric along a predetermined path of travel while directing one longitudinal edge portion of the fabric into and through a folding guide and folding the longitudinal edge portion upon itself into overlying fabric layers to define a longitudinal hem along the longitudinal edge of the fabric;
applying molten curable hot melt adhesive at a temperature of about 200°
F. to about 250°
F. between the overlying fabric layers along a simulated sewing path, said curable hot melt adhesive having an initial softening point prior to curing and an irreversibly increased softening point relative to said initial softening point after curing;
applying pressure to said longitudinal hem to cause molten adhesive to penetrate into the fibrous structure of the fabric layers and to adhere the fabric layers to one another; and
subjecting the adhesive to conditions sufficient for curing the adhesive. - View Dependent Claims (15, 16, 17, 18, 19, 20, 21, 22)
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23. A process for forming a selvage, comprising:
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applying molten curable hot melt adhesive at a temperature of about 200°
F. to about 250°
F. to an edge portion of a surface of a textile substrate along a simulated sewing path, said curable hot melt adhesive having an initial softening point prior to curing and an irreversibly increased softening point relative to said initial softening point after curing; and
subjecting the adhesive to conditions sufficient for curing the adhesive. - View Dependent Claims (24, 25, 26, 27, 28, 29)
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30. A process for making textile articles, comprising:
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directing first and second textile substrates into opposing face-to-face relationship;
applying molten curable hot melt adhesive at a temperature of about 200°
F. to about 250°
F. between the overlying substrates along a simulated sewing path so that adhesive is disposed between the substrates, said curable hot melt adhesive having an initial softening point prior to curing and an irreversibly increased softening point relative to said initial softening point after curing;
applying pressure to the textile substrates to cause adhesive to penetrate into the fibrous structure of the textile substrate; and
subjecting the adhesive to conditions sufficient for curing the adhesive.
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31. A process for making textile articles, comprising:
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applying molten curable hot melt adhesive at a temperature of about 200°
F. to about 250°
F. along a simulated sowing path on a surface of a textile substrate, said curable hot melt adhesive having an initial softening point prior to curing and an irreversibly increased softening point relative to said initial softening point after curing;
contacting the molten adhesive with an opposing textile substrate surface so that adhesive is disposed between textile substrate surfaces;
applying pressure to the textile article to cause adhesive to penetrate into the fibrous structure of the textile substrate; and
subjecting the adhesive to conditions sufficient for curing the adhesive.
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32. A process for making textile articles, comprising:
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applying molten curable hot melt adhesive at a temperature of about 200°
F. to about 250°
F. along a simulated sewing path on a surface of a textile substrate, said curable hot melt adhesive having an initial softening point prior to curing and an irreversibly increased softening point relative to said initial softening point after curing;
thermally quenching the molten curable hot melt adhesive to its initial non-tacky, solid phase;
configuring the textile substrate prior to substantial cure of said adhesive so that the non-tacky adhesive is disposed between opposed surfaces of the textile substrate;
heating said curable hot melt adhesive mid applying pressure to the textile substrate surface to cause adhesive to penetrate into the fibrous structure of the opposed surfaces of the substrate; and
subjecting the adhesive to conditions sufficient for curing the adhesive. - View Dependent Claims (33)
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34. A process for providing decorative patterns to textile articles, comprising:
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applying a pattern of molten curable hot melt adhesive at a temperature of about 200°
F. to about 250°
F., said curable hot melt adhesive having an initial softening point prior to curing and an irreversibly increased softening point relative to said initial softening point after curing on a surface of a textile substrate along a simulated sewing path; and
subjecting the adhesive to conditions sufficient for curing the adhesive. - View Dependent Claims (35, 36)
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37. A process for providing a decorative edge affect to textile articles, comprising:
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applying a shaped deposit of curable hot melt adhesive at a temperature of about 200°
F. to about 250°
F. to an edge of a textile substrate, said curable hot melt adhesive having an initial softening point prior to curing and an irreversibly increased softening point relative to said initial softening point after curing; and
subjecting the adhesive to conditions sufficient for curing the adhesive.
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Specification