Borehole inspection instrument having a low voltage, low power fiber optic light-head

• US 6,580,449 B1
• Filed: 07/18/2000
• Issued: 06/17/2003
• Est. Priority Date: 07/18/2000
• Status: Expired due to Term

• Current Assignee: Expro Americas, LLC (Umbrellastream LP, Inc.)
• Original Assignee: DHV International, Inc.
• Inventors: Meltzer, Brad A.
• Primary Examiner(s): BRITTON, HOWARD W
• Application Number:
  US09/618,316
• Time in Patent Office: 1,064 Days
• Field of Search: H04/N.718, 348/85, 356/241.1, 396/28
• US Class Current: 348/85
• CPC Class Codes: E21B 47/002 by visual inspection

Abstract

An instrument for the inspection of well bores includes an improved light source contained within the same pressure barrel as the camera. A low power lamp is disposed within an elliptical-shaped reflector that reflects the lamp light to a focal point distal of the reflector. Optical fibers are disposed at that focal point and conduct the light received from the lamp to form an array of light sources disposed about the camera. An annular window disposed in the line of illumination of the array of light sources directs the illumination into the field of view of the camera. The light source arrangement provides an unobstructed and illuminated field of view for the camera. Because of the increased efficiency of the light source that includes the described elliptical reflector, a self-contained power system may be used in the instrument thereby resulting in a much smaller support cable for the instrument with the ability to inspect much smaller boreholes. Standard size batteries may be used in the power system. A slickline cable may be used with the disclosed instrument.

Claims

1. An inspection instrument for insertion into a borehole for viewing the condition and contents of the borehole, the inspection instrument connected to a surface station by means of a cable, the inspection instrument comprising:

a housing having a longitudinal axis, a proximal end, and a distal end, the proximal end connected to the cable;

a camera enclosed within the housing and having a field of view outside the housing;

a light source enclosed within the housing and separated longitudinally from the camera;

an elliptical reflector disposed about the light source to reflect light generated by the light source to a focal point;

a light conductor having a proximal end disposed at the focal point for receiving light reflected by the reflector, the light conductor having a distal end disposed at the camera and oriented to radiate light into the field of view of the camera.

2. The inspection instrument of claim 1 wherein the light source is located at a first focal point of the reflector and the proximal end of the light conductor is located at a second focal point of the reflector.

3. The inspection instrument of claim 2 wherein the light conductor branches out to form an array of light sources disposed to radiate light into the camera'"'"'s field of view.

4. The inspection instrument of claim 2 wherein the reflector and the proximal end of the light conductor are movable in relation to each other so that they can be precisely positioned in relation to each other.

5. The inspection instrument of claim 1 wherein the light conductor comprises an optical fiber.

6. The inspection instrument of claim 5 wherein the light conductor comprises a plurality of optical fibers having distal ends and proximal ends wherein the proximal ends are formed into a bundle and are disposed at the focal point and the distal ends are formed into an array disposed about the camera so that they radiate light into the field of view of the camera.

7. The inspection instrument of claim 6 wherein the light source is located at a first focal point of the elliptical reflector and the proximal ends of the optical fibers are located at a second focal point of the elliptical reflector.

8. The inspection instrument of claim 6 wherein the distal ends of the optical fibers are evenly spaced about the perimeter of the camera to form the array.

9. The inspection instrument of claim 1 further comprising a lens positioned in front of the distal end of the light conductor and shaped so as to direct light radiated from the distal end of the conductor into the field of view of the camera.

10. The inspection instrument of claim 9, wherein the lens comprises an annular ring with an outward facing surface of concave curvature.

11. The inspection instrument of claim 1 further comprising an internal power supply for supplying the entire electrical power used by the light source and the camera, the internal power supply comprising a battery pack.

12. The inspection instrument of claim 11 wherein the battery pack comprises a commercially available battery of a standard size.

13. The inspection instrument of claim 12 wherein the battery is a D-cell battery.

14. The inspection instrument of claim 11 wherein the battery pack comprises a lithium battery.

15. The inspection instrument of claim 1 wherein the camera is disposed at the distal end of the housing with a field of view forward in relation to the housing and the light source is longitudinally separated from the camera located at a position proximal of the camera.

16. The inspection instrument of claim 1 further comprising a digital memory connected to store images created by the camera in digital form.

17. The inspection instrument of claim 16 further comprising a processor connected to the camera and memory, the processor being programmed to capture images from the camera at programmed times and to store the captured images in the memory.

18. The inspection instrument of claim 17 wherein the processor is also connected to the light source and is programmed to energize the light source prior to the time that the processor receives an image from the camera.

19. The inspection instrument of claim 17 further comprising:

an internal power supply for supplying the entire electrical power used by the instrument, the internal power supply comprising a battery pack; and

a slickline connected to the instrument to control the depth of the instrument.

20. An inspection instrument for insertion into a borehole for viewing the condition and contents of the borehole, the inspection instrument comprising:

a housing having a longitudinal axis, a proximal end, and a distal end;

a camera enclosed within the housing and having a field of view outside the housing;

a light source enclosed within the housing and separated longitudinally from the camera such that the camera is at least partially insulated from heat generated by the light source;

a reflector disposed about the light source to reflect light generated by the light source, the reflector having a first focal point and a second focal point, the second focal point being removed from the first focal point, wherein the light source is located at the first focal point; and

a light conductor having a proximal end disposed approximately at the second focal point for receiving light reflected by the reflector, the light conductor having a distal end disposed at a position in the housing in relation to the camera so as to radiate light into the field of view of the camera.

21. The inspection instrument of claim 20 wherein the light conductor comprises an optical fiber.

22. The inspection instrument of claim 21 wherein the light conductor comprises a plurality of optical fibers having distal ends and proximal ends wherein the proximal ends are formed into a bundle and are disposed at the second focal point and the distal ends are formed into an array disposed about the camera so that they radiate light into the field of view of the camera.

23. The inspection instrument of claim 22 wherein the distal ends of the optical fibers are evenly spaced about the perimeter of the camera to form the array.

24. The inspection instrument of claim 20 further comprising a lens positioned in front of the distal end of the light conductor and shaped so as to direct light radiated from the distal end of the conductor into the field of view of the camera.

25. The inspection instrument of claim 24 wherein the lens comprises an annular ring with an outward facing surface of concave curvature.

26. The inspection instrument of claim 20 further comprising an internal power supply for supplying the entire electrical power used by the light source and the camera, the internal power supply comprising a battery pack.

27. The inspection instrument of claim 26 wherein the battery pack comprises a commercially available battery of a standard size.

28. The inspection instrument of claim 27 wherein the battery is a standard D-cell battery.

29. The inspection instrument of claim 26 wherein the battery pack comprises a lithium battery.

30. The inspection instrument of claim 20 further comprising a processor connected to the camera and a memory located in the instrument, the processor being programmed to capture images from the camera at programmed times and to store the captured images in the memory.

31. The inspection instrument of claim 30 wherein the processor is also connected to the light source and is programmed to energize the light source prior to the time that the processor receives an image from the camera.

32. The inspection instrument of claim 30 further comprising:

an internal power supply for supplying the entire electrical power used by the instrument, the internal power supply comprising a battery pack; and

a slickline connected to the instrument to control the depth of the instrument.

33. An inspection instrument for insertion into a borehole for viewing the condition and contents of the borehole, the inspection instrument comprising:

a housing having a longitudinal axis, a proximal end, and a distal end, the distal end having a transparent window;

a camera enclosed within the housing and having a field of view forward of the housing through the transparent window;

a light source enclosed within the housing and separated longitudinally from the camera;

a focusing device disposed in relation to the light source such that light radiated by the light source is focused at a focal point;

a light conductor having a proximal end disposed at the focal point for receiving light reflected by the reflector, the light conductor having a distal end disposed so as to radiate light into the field of view of the camera;

a memory for storing digital data;

a processor connected to the camera and the memory, wherein the processor is programmed to capture images from the camera at programmed times and to store the captured images in the memory;

a power supply contained within the housing, the power supply connected to the light source, the camera, the processor, and the memory to provide the entire power needs of the instrument; and

a cable connected between the inspection instrument and a surface station, the cable containing no power or data conductors.