Devices and methods for implanting fusion cages

• US 6,582,437 B2
• Filed: 02/22/2001
• Issued: 06/24/2003
• Est. Priority Date: 08/26/1999
• Status: Expired due to Term

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: SDGI Holdings Incorporated (Medtronic Plc)
• Inventors: White, John L., Ray, Eddie F. III, Dorchak, John D.
• Primary Examiner(s): O'Connor, Cary E.
• Assistant Examiner(s): Melson, Candice C.
• Application Number:
  US09/790,926
• Publication Number:
  US 20010031968A1
• Time in Patent Office: 852 Days
• Field of Search: 606/57, 606/90
• US Class Current: 606/90
• CPC Class Codes: A61B 17/025 Joint distractors
• CPC Class Codes: A61B 17/1659 Surgical rasps, files, planes, or scrapers
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/1757 for the spine
• CPC Class Codes: A61B 17/32002 with continuously rotating, oscillating or reciprocating cutting instruments
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61B 2090/036 abutting on tissue or skin
• CPC Class Codes: A61F 2/30744 End caps, e.g. for closing an endoprosthetic cavity
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/446 having a circular or elliptical cross-section substantially parallel to the axis of the spine, e.g. cylinders or frustocones
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/2817 Bone stimulation by chemical reactions or by osteogenic or biological products for enhancing ossification, e.g. by bone morphogenetic or morphogenic proteins [BMP] or by transforming growth factors [TGF]
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/3021 frustoconical
• CPC Class Codes: A61F 2002/30217 hollow cones, e.g. tubular-like cones
• CPC Class Codes: A61F 2002/30405 made by screwing complementary threads machined on the parts themselves
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30774 internally-threaded
• CPC Class Codes: A61F 2002/30777 Oblong apertures
• CPC Class Codes: A61F 2002/30785 : parallel
• CPC Class Codes: A61F 2002/30787 : inclined obliquely with respect to each other
• CPC Class Codes: A61F 2002/30789 : perpendicular with respect to each other
• CPC Class Codes: A61F 2002/3082 : Grooves
• CPC Class Codes: A61F 2002/30858 : Threads interrupted by grooves or sidewalls, e.g. flat sidewalls
• CPC Class Codes: A61F 2002/30861 : having threads of increasing or decreasing height
• CPC Class Codes: A61F 2002/30873 : Threadings machined on non-cylindrical external surfaces
• CPC Class Codes: A61F 2002/448 : comprising multiple adjacent spinal implants within the same intervertebral space or within the same vertebra, e.g. comprising two adjacent spinal implants
• CPC Class Codes: A61F 2002/4627 : with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2220/0025 : Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2230/0067 : conical

Abstract

Methods and instrumentation for spinal interbody fusion are disclosed. The instruments and methods are particularly adapted for interbody fusion in an unreamed disc space. One instrument is a distractor assembly including a first distractor and a second distractor configured to be inserted in side-by-side relation in the disc space. Fusion cages adapted for insertion into an unreamed disc space are provided to enhance load distribution between adjacent vertebral bodies and lateral stability of the spinal column. The fusion cages may be inserted after distracting the disc space with the distractor assembly. Instruments for preparing the disc space through the inserted fusion cages or for use with the distractor assembly are also provided.

Claims

1. An apparatus for distracting a spinal disc space for insertion of at least one implant in an unreamed disc space, the apparatus comprising:

a first distractor; and

a second distractor insertable in side-by-side relation with said first distractor in the disc space, said second distractor including a medially extending portion having a guide surface abutting said first distractor to maintain a spacing between said first and second distractors as said first and second distractors are inserted into the disc space.

2. The apparatus of claim 1, wherein said first and second distractors have a central axis extending therethrough when in said side-by side relation and said guide surface is offset towards said first distractor from said central axis.

3. The apparatus of claim 1, wherein said guide surface of said medially extending portion guides the insertion of the at least one implant into a distraction channel formed in the unreamed disc space after withdrawal of said first distractor.

4. The apparatus of claim 1, wherein:

said first distractor includes a body portion having a length extending between a leading end and a trailing end, said first distractor including a connecting portion extending from said trailing end of said body portion; and

said second distractor includes a body portion having a length extending between a leading end and a trailing end, said second distractor including a connecting portion extending from said trailing end of said body portion, said connecting portion of said second distractor including a guide member extending proximally therefrom.

5. The apparatus of claim 4, wherein said guide member includes a notch formed in a proximal end thereof, and said connecting portion of said first distractor includes an extension member having a protrusion positionable in said notch.

6. The apparatus of claim 4, wherein said guide member includes a guide surface aligned with said guide surface of said medially extending portion.

7. The apparatus of claim 6, wherein said guide surface of said medially extending portion and said guide surface of said guide member each have a concave shape.

8. The apparatus of claim 1, wherein each of said first and second distractors includes a body portion having a length extending between a leading end and a trailing end, said body portions having a height between an upper surface and a lower surface sufficient to distract the disc space to a desired disc space height.

9. The apparatus of claim 8, wherein said medially extending portion of said second distractor is integrally formed with said body portion.

10. The apparatus of claim 8, wherein said medially extending portion has a height less than the height of said body portion of said second distractor.

11. The apparatus of claim 8, wherein each of said body portions have a height that is substantially the same as the height of the leading end of the at least one implant.

12. The apparatus of claim 8, wherein said leading end of said body portion is tapered to facilitate insertion of said distractor into the disc space.

13. The apparatus of claim 8, wherein said upper and lower surfaces include notches formed along at least a portion of said length of said body portion.

14. The apparatus of claim 8, wherein said medially extending portion extends from said trailing end along said length of said body portion of said second distractor to a position proximate said leading end of said second distractor.

15. The apparatus of claim 14, wherein said medially extending portion extends along said body portion about three-fourths of said length of said body portion.

16. The apparatus of claim 8, wherein each of said first and second distractors include a connecting portion extending proximally from said trailing end, said connecting portion having a height between a top surface and a bottom surface that is greater than said height of said body portion of said first and second distractors.

17. The apparatus of claim 16, wherein each of said connecting portions includes at least one anchoring member extending towards said leading end of said body portion along one of said upper or lower surfaces of said body portion.

18. A distractor assembly for performing a surgical procedure in a spinal disc space, the distractor assembly having a central axis extending therethrough, said distractor assembly comprising:

first distractor insertable in the disc space at a first implant location offset to a first side of the central axis;

a second distractor positionable adjacent said first distractor and insertable in the disc space at a second implant location is offset to a second side of the central axis, said second distractor having a guide surface adjacent said first distractor, wherein said guide surface is offset a distance from the central axis towards said first distractor.

19. The distractor assembly of claim 18, further comprising a first shaft removably attached to said first distractor and a second shaft removably attached to said second distractor.

20. The distractor assembly of claim 18, wherein said second distractor includes a medially extending portion forming said guide surface.

21. The distractor assembly of claim 20, wherein each of said first and second distractors includes a body portion having a length extending between a leading end and a trailing end, said body portions having a height sufficient to distract the disc space to a desired disc space height.

22. The distractor assembly of claim 21, wherein said medially extending portion has a height less than the height of said body portion of said second distractor.

23. The distractor assembly of claim 21, wherein said medially extending portion extends from said trailing end of said second distractor to a position proximate said leading end of said second distractor.

24. A method for distracting a disc space, comprising:

providing a first distractor having a medial portion with a guide surface extending along said first distractor;

providing a second distractor;

assembling the first and second distractors with the second distractor abutting the guide surface to form a distractor assembly, the distractor assembly having a central axis with said guide surface of said first distractor offset from said central axis; and

inserting the distractor assembly into the disc space.

25. The method of claim 24, further including preparing a starter channel at the anterior lip of the disc space adjacent a distractor insertion location for each of the first and second distractors.

26. The method of claim 24, further comprising removing the second distractor from the disc space to form a distraction channel in the disc space at a first distractor location.

27. The method of 26, further comprising:

providing a fusion cage having a trailing end wall opening and a leading end with a spacing height approximating a distracted disc space height provided by inserting the distractor assembly into the disc space; and

inserting the fusion cage in disc space along the guide surface to maintain lateral positioning of the fusion cage in the disc space.

28. The method of claim 27, further comprising:

removing the first distractor; and

inserting a spacer into the trailing end wall opening of the fusion cage, the spacer having a spacing member positionable outside the fusion cage along a medial sidewall of the fusion, the spacing member having a guide surface opposite the fusion cage.

29. The method of claim 28, further comprising:

providing a second fusion cage having a leading end with a spacing height approximating the distracted disc space height; and

inserting the second fusion cage in disc space along the guide surface of the spacing member to maintain lateral positioning of the second fusion cage in the disc space.

30. The method of claim 29, wherein the inserted fusion cages each include at least one opening providing communication between a hollow interior of the cage and an adjacent vertebral endplate and further comprising removing bony material from the adjacent vertebral endplate through the opening.

31. The method of claim 30, further comprising placing bone growth material in the hollow interior of the fusion cages.