Glazing assembly comprising a substrate provided with a stack of thin layers for solar protection and/or thermal insulation

• US 6,582,809 B2
• Filed: 08/29/2001
• Issued: 06/24/2003
• Est. Priority Date: 12/12/1996
• Status: Expired due to Term

• Current Assignee: Saint-Gobain Glass France (Compagnie De Saint-Gobain)
• Original Assignee: Saint-Gobain Glass France (Compagnie De Saint-Gobain)
• Inventors: Didier, Fabrice, Boire, Philippe, Grimal, Jean-Michel
• Primary Examiner(s): NAKARANI, DHIRAJLAL S
• Application Number:
  US09/940,499
• Publication Number:
  US 20020045037A1
• Time in Patent Office: 664 Days
• Field of Search: 65/95 204/192.23,192.26,192.27 427/294 428/215,216,336,428,432,433,434,450,425.6,469,472,699,701,702
• US Class Current: 428/216
• CPC Class Codes: C03C 17/36 at least one coating being a metal
• CPC Class Codes: C03C 17/3618 Coatings of type glass/inorganic compound/other inorganic layers, at least one layer being metallic
• CPC Class Codes: C03C 17/3626 one layer at least containing a nitride, oxynitride, boronitride or carbonitride
• CPC Class Codes: C03C 17/3634 one layer at least containing carbon, a carbide or oxycarbide
• CPC Class Codes: C03C 17/3639 Multilayers containing at least two functional metal layers
• CPC Class Codes: C03C 17/3644 the metal being silver
• CPC Class Codes: C03C 17/3652 the coating stack containing at least one sacrificial layer to protect the metal from oxidation
• CPC Class Codes: C03C 17/366 Low-emissivity or solar control coatings
• CPC Class Codes: Y10T 428/24975 No layer or component greater than 5 mils thick
• CPC Class Codes: Y10T 428/265 1 mil or less
• CPC Class Codes: Y10T 428/31601 Quartz or glass

Abstract

A glazing assembly is provided made of at least one transparent substrate having a stack thereon that includes an alternation of n functional layers and n−1 coatings, wherein the functional layers have reflection properties in the infrared and/or solar radiation and where n≧1 and where, in order to maintain the quality of the stack when the substrate is subjected to a heat treatment step, at least one of the following must be satisfied:

the coating placed on top of at least one of the functional layers includes at least one barrier layer providing a barrier to at least oxygen and water; and

at least one absorbent or stabilizing layer made of a material capable of absorbing or stabilizing the consituent material of the functional layer forms a part of either the coating placed on top of the functional layer and under the barrier layer or the coating placed beneath the functional layer; and a method for production of the glazing assembly.

Claims

1. A glazing assembly comprising at least one transparent substrate and a stack of thin layers thereon, wherein said stack of thin layers comprises n functional layers having reflection properties in the infrared, in solar radiation or in both, and (n+1) coatings, wherein said coatings comprise one or more layers, at least one of which in made of a dielectric material, said functional layers and said coatings alternating so that each functional layer is placed between two coatings, wherein n≧

1;

wherein, when the substrate is subjected to a heat treatment selected from the group consisting of toughening, bending and annealing, in order to preserve the optical quality of the stack at least one of the following must be satisfied;

the coating placed on top of at least one of the functional layers includes at least one baffler layer comprising a material forming a barrier to at least one oxygen and water;

or

at least one absorbent layer comprising a material capable of absorbing the constituent material of the said functional layer or a layer that is stabilizing with respect to the said constituent material forms at least a part of;

(a) either the coating placed on top of the functional layer or under the barrier layer;

or (b) the coating placed under the functional layer.

2. The glazing assembly according to claim 1, wherein at least one of said n functional layers comprises a metal layer.

3. The glazing assembly according to claim 1, wherein the stack is a single functional layer placed between two coatings.

4. The glazing assembly according to claim 1, wherein the stack has two functional layers alternating with three coatings.

5. The glazing assembly according to claim 1, wherein at least one of the functional layers is made of silver or of a metal alloy containing silver.

6. The glazing assembly according to claim 1, wherein the barrier layer comprises a material selected from the group consisting of SiO2, SiOxCy, SiOxNy, Si₃N₄, AlN, and mixtures thereof.

7. The glazing assembly according to claim 6, wherein the barrier layer has a geometrical thickness greater than or equal to 10 nm.

8. The glazing assembly according to claim 1, wherein the absorbent layer is made of a porous material.

9. The glazing assembly according to claim 8, wherein the porous absorbent layer has a geometrical thickness of at least 2 nm.

10. The glazing assembly according to claim 8, wherein the porous absorbent layer consists essentially of a metal selected from the group consisting of Ni, Cr, Nb, Sn, Ti, NiCr alloys and steel.

11. The glazing assembly according to claim 10, wherein said porous absorbent layer has a thickness of from 2 to 5 nm.

12. The glazing assembly according to claim 8, wherein said porous absorbent layer is made of a dielectric material.

13. The glazing assembly according to claim 1, wherein the absorbent layer is an insertion absorbent layer made of a material capable of reversibly or irreversibly inserting metal cations from the n functional layer(s).

14. The glazing assembly according to claim 13, wherein said metal cations are Ag⁺ cations.

15. The glazing assembly according to claim 13, wherein the insertion absorbent layer has a thickness greater than or equal to 1 nm.

16. The glazing assembly according to claim 1, wherein the absorbent layer consists essentially of a metal or a metal alloy capable of forming a defined or non-defined solid solution with a metal of the functional layer.

17. The glazing assembly according to claim 1, wherein at least one of the functional layers is surmounted by a sacrificial metallic layer which is at least partially oxidized and has a thickness of from 0.5 to 4 nm.

18. The glazing assembly according to claim 1, wherein the absorbent layer comprises a metal and forms part of the coating placed on top of, and directly in contact with, the functional layer and directly in contact with it, and the absorbent layer also acts as a sacrificial layer.

19. The glazing assembly according to claim 1, wherein the stabilizing layer comprises zinc oxide, and has a geometrical thickness of at least 5 nm.

20. The glazing assembly according to claim 1, wherein the stabilizing layer forms part of the coating placed on top of the functional layer, and is directly in contact with the functional layer or separated from the functional layer by a thin sacrificial layer.

21. The glazing assembly according to claim 1, wherein the stack comprises two functional layers, each of which is associated with a barrier layer and an absorbent layer.

22. The glazing assembly according to claim 1, wherein at least one of the barrier layers is under the coating of at least one other layer made of Si₃N₄ or a metal oxide selected from the group consisting of ZnO, SnO₂, TiO₂, Nb₂O₅, Ta₂O₅, Al₂O₃, WO₃, and mixtures thereof.

23. The glazing assembly according to claim 1, wherein at least one of the functional layers is placed on a coating, a final layer of which facilitates wetting of the functional layer, wherein the final layer is made of an oxide selected from the group consisting of Ta₂O₅, Nb₂O₅ and ZnO.

24. The glazing assembly according to claim 1, wherein at least one of the functional layers is surmounted by a coating sequence of SnO₂/Si₃N₄, WO₃/Si₃N₄, or ZnO/Si₃N₄.

25. The glazing assembly according to claim 1, wherein at least one of the functional layers is placed on top of a layer of WO₃, SnO₂ or ZnO and beneath a layer made of Si₃N₄, AlN or a mixture of Si₃N₄ and AlN.

26. The glazing assembly according to claim 1, wherein at least one of the functional layers is on top of a coating sequence of ZnO/Si₃N₄/ZnO.

27. The glazing assembly according to claim 1, wherein at least one of the functional layers is on top of a coating sequence comprising SnO₂/ZnO or Si₃N₄/ZnO.

28. The glazing assembly according to claim 1, wherein at least one of the transparent substrates is made of clear or bulk-tinted glass.

29. The glazing assembly according to claim 1, wherein the assembly is laminated, combining at least two rigid glass substrates using at least one sheet of a thermoplastic polymer, with a laminate structure of glass substrate/stack of one or more thin layers of thermoplastic polymer/glass substrate.

30. The glazing assembly according to claim 1, wherein the assembly is an asymmetric laminated glazing, combining a rigid glass substrate with at least one sheet of polyurethane-based polymer having energy absorption properties, with a laminate structure copmrising glass substrate/stack of one or more thin layers of polyurethane based polymer.

31. The glazing assembly according to claim 1, wherein the glazing assembly is curved.

32. The glazing assembly according to claim 1, wherein the assembly is mounted as a monolithic assembly or as a multiple-glazing unit of the double-glazing type, wherein at least the substrate carrying the stack is made of toughened glass.

33. The glazing assembly according to claim 1, wherein the assembly has a T_L of from 50 to 85%, and an R_L of less than 20%.

34. The glazing assembly according to claim 33, wherein the assembly has negative values of a⁺ and b⁺ in external reflection.

35. A process for preparation of a glazing assembly in accordance with claim 1, comprising:

depositing one or more layers of the stack of layers on the substrate by vacuum sputtering, optionally in the presence of a magnetic field and

subjecting the resulting product to a heat treatment selected from the group consisting of bending, toughening and annealing without impairing its optical quality.