Method of and apparatus for connecting waveguides

• US 6,583,693 B2
• Filed: 08/07/2001
• Issued: 06/24/2003
• Est. Priority Date: 08/07/2001
• Status: Expired due to Term

• Current Assignee: CommScope Technologies, LLC (CommScope Holding Company, Inc.)
• Original Assignee: Andrew Corporation (CommScope Holding Company, Inc.)
• Inventors: Paynter, Jeff, Frigo, Gary
• Primary Examiner(s): Tokar, Michael
• Assistant Examiner(s): Nguyen, Linh V
• Application Number:
  US09/924,645
• Publication Number:
  US 20030030503A1
• Time in Patent Office: 686 Days
• Field of Search: 333/254, 333/260
• US Class Current: 333/254
• CPC Class Codes: H01P 5/082 Transitions between hollow waveguides of different shape, e.g. between a rectangular and a circular waveguide

Abstract

A waveguide connector for connecting an elliptical waveguide to a rectangular waveguide includes an elliptical-waveguide-receiving portion adapted to receive an end portion of an elliptical waveguide. The waveguide connector also includes a rectangular-waveguide-connecting portion adapted to connect to an end portion of a rectangular waveguide. After the end portion of the elliptical waveguide has been received in the elliptical-waveguide-receiving portion of the waveguide connector, the elliptical waveguide and the waveguide connector are soldered together. The rectangular-waveguide-connecting portion of the waveguide connector includes a flange with attachment points therein. The rectangular-waveguide-connecting portion of the waveguide connector is attached to a rectangular waveguide through the attachment points via screws, bolts, or the like. One embodiment of the waveguide connector includes unitary construction wherein a stepped transformer having transition sections is formed therewith.

Claims

1. A waveguide connector for coupling an elliptical waveguide to a rectangular waveguide and mounting flange assembly, said waveguide connector comprising:

a one-piece unitary housing having a passageway formed therethrough, opposite ends thereof being adapted to engage the elliptical waveguide and the rectangular waveguide and mounting flange assembly;

said passage having an axially inwardly extending elliptical waveguide receiving portion, an inner surface of the elliptical waveguide receiving portion terminating in a shoulder for abutting an end portion of the elliptical waveguide thereagainst; and

said housing having only a single flange, said flange being a rectangular-waveguide mounting flange adapted to connect to the rectangular waveguide and mounting flange assembly.

2. The waveguide connector of claim 1, wherein said housing includes at least one solder port and the elliptical waveguide is non-flared and soldered to the elliptical waveguide receiving portion of said housing.

3. The waveguide connector of claim 2, wherein the rectangular waveguide and mounting flange assembly is connected to the rectangular waveguide mounting flange of said housing via a plurality of threaded fasteners.

4. The waveguide connector of claim 1, further comprising a stepped transformer, wherein:

said stepped transformer comprises a plurality of transition sections having sufficiently-small dimensions to cut off a first excitable higher order mode in a pre-defined frequency band;

at least one transition section of said stepped transformer comprises an elongated transverse cross section that is symmetrical about two mutually-perpendicular transverse axes common to corresponding axes of the rectangular waveguide and of the elliptical waveguide;

the elongated transverse cross section comprises a dimension that increases progressively from step to step along a length of the transformer; and

each step increases in the direction of both of the mutually-perpendicular transverse axes such that both a cut-off frequency and an impedance of the stepped transformer vary monotonically along the length of the stepped transformer.

5. The waveguide connector of claim 1, further comprising a stepped transformer, wherein a transverse cross section of said stepped transformer has a generally rectangular shape, a width and a height of the generally rectangular shape increasing progressively from step to step along a length of the stepped transformer.

6. The waveguide connector of claim 5, wherein the generally rectangular shape of the transverse cross section comprises arcuate corners.

7. The waveguide connector of claim 1, further comprising a stepped transformer, wherein a cutoff frequency of said stepped transformer progressively increases, at each step, from a waveguide having a lower cutoff frequency toward a waveguide having a higher cutoff frequency.

8. The waveguide connector of claim 1, further comprising a stepped transformer, wherein an impedance of said stepped transformer progressively increases from a waveguide having a lower impedance toward a waveguide having a higher impedance.

9. The waveguide connector of claim 1, wherein said elliptical waveguide receiving portion is constructed with a pair of oppositely disposed solder ports adapted for permitting the introduction of solder and the securement of a non-flared waveguide therein.

10. A method of connecting an elliptical waveguide to a rectangular waveguide and mounting flange assembly comprising:

providing a waveguide connector having a one-piece, unitary housing comprising an elliptical waveguide receiving portion and only a single flange;

inserting an end portion of the elliptical waveguide axially into a receiving sleeve formed in the elliptical waveguide receiving portion;

securing the end portion of the elliptical waveguide to the elliptical waveguide receiving portion; and

fastening the flange to the rectangular waveguide and mounting flange assembly.

11. The method of claim 10, wherein said steps are performed in the order listed.

12. The method of claim 10, further including the step of forming at least one solder port in the elliptical waveguide receiving portion of the housing.

13. The method of claim 12, wherein said step of securing the end portion of the elliptical waveguide comprises the step of soldering.

14. The method of claim 10, wherein said step of securing comprises soldering the end portion of the elliptical waveguide to the elliptical waveguide receiving portion via at least one solder port in the elliptical waveguide receiving portion.

15. The method of claim 10, wherein the end of the elliptical waveguide is non-flared.

16. The method of claim 10, wherein said step of fastening comprises connecting the flange to the rectangular waveguide and mounting flange assembly via a plurality of threaded fasteners.

17. A method of connecting an elliptical waveguide to a rectangular waveguide and mounting flange assembly comprising:

providing a one-piece, unitary housing having an elliptical waveguide receiving portion in a first end thereof and only a single flange in a second end thereof, the housing further including a passageway passing through the elliptical waveguide receiving portion and the single flange;

inserting an end of the elliptical waveguide axially into the elliptical waveguide receiving portion;

securing the end of the elliptical waveguide to the elliptical waveguide receiving portion; and

fastening the single flange to the rectangular waveguide and mounting flange assembly.

18. The method of claim 17, wherein said steps are performed in the order listed.

19. The method of claim 17, further including the step of forming at least one solder port in the receiving sleeve of the elliptical waveguide receiving portion of the housing.

20. The method of claim 19, wherein said step of securing comprises soldering.

21. The method of claim 17, wherein the end of each of the elliptical waveguides is non-flared.

22. The method of claim 17, wherein the end of at least one of the elliptical waveguides is non-flared.

23. A waveguide connector adapted to be coupled to an elliptical waveguide, the waveguide connector comprising:

a one-piece, unitary housing having a passageway formed therethrough, an end of said passageway being adapted to receive and surroundingly engage an axial end part of the elliptical waveguide thereby defining an elliptical waveguide receiving portion;

an inner surface of the elliptical waveguide receiving portion terminating in a shoulder for abutting an outer end surface of said elliptical waveguide thereagainst;

means for securing the end surface of the elliptical waveguide in abutment against said shoulder; and

a single flange for connecting said waveguide connector to a rectangular waveguide and mounting flange assembly.

24. The waveguide connector of claim 23, wherein said housing includes at least one solder port.

25. The waveguide connector of claim 23, wherein the elliptical waveguide is non-flared and said means for securing comprises solder.

26. The waveguide connector of claim 23, wherein, said means for securing comprises a pair of oppositely disposed solder ports in said housing, said solder ports terminating in said elliptical waveguide receiving portion and being adapted to receive solder therethrough for the securement of the waveguide therein.

27. The waveguide connector of claim 23, wherein said means for securing comprises a pair of oppositely disposed solder ports in said housing, said solder ports terminating in said elliptical waveguide receiving portion and being adapted to receive solder therethrough for the securement of the waveguide therein.

28. The waveguide connector of claim 27, wherein said solder ports are adapted to permit solder to contact the inner surface of said elliptical waveguide receiving portion and to contact an outer surface of the end portion of the elliptical waveguide without permitting the solder to extend within said housing past said shoulder.

29. The waveguide connector of claim 23, further comprising a stepped transformer, wherein:

said stepped transformer comprises a plurality of transition sections having sufficiently-small dimensions to cut off a first excitable higher order mode in a pre-defined frequency band;

at least one transition section of said stepped transformer comprises an elongated transverse cross section that is symmetrical about two mutually-perpendicular transverse axes common to corresponding axes of a rectangular waveguide of the rectangular waveguide and mounting flange assembly and of the elliptical waveguide; and

mutually-perpendicular transverse axial dimensions of said transition sections increase such that both a cut-off frequency and an impedance of the stepped transformer vary monotonically along a length of the stepped transformer.

30. The waveguide connector of claim 29, wherein the generally rectangular shape of said transverse cross section includes arcuate corners.

31. The waveguide connector of claim 23, further comprising a stepped transformer wherein a transverse cross section of said stepped transformer has a generally rectangular shape, a width and a height of the generally rectangular shape increasing progressively from step to step along a length of said stepped transformer.

32. The waveguide connector of claim 23, further comprising a stepped transformer wherein a cutoff frequency of said stepped transformer progressively increases, at each step, from a waveguide having a lower cutoff frequency toward a waveguide having a higher cutoff frequency.

33. The waveguide connector of claim 23, further comprising a stepped transformer, wherein an impedance of said stepped transformer progressively increases from a waveguide having a lower impedance toward a waveguide having a higher impedance.

34. The waveguide connector of claim 23, wherein the waveguide connector is made of unitary construction.