Ultra-wide input range switching power supply for circuit protection devices

• US 6,583,997 B1
• Filed: 01/30/2002
• Issued: 06/24/2003
• Est. Priority Date: 01/30/2002
• Status: Active Grant

• Current Assignee: Square D Company (Schneider Electric SE)
• Original Assignee: Square D Company (Schneider Electric SE)
• Inventors: Gass, Randall J., Reid, Paul A.
• Primary Examiner(s): Vu, Bao Q.
• Application Number:
  US10/060,542
• Time in Patent Office: 510 Days
• Field of Search: 363/50, 363/55, 363/56.01, 363/56.05, 363/56.1, 363/56.11, 363/56.09, 363/97
• US Class Current: 363/50
• CPC Class Codes: H01H 2083/203 with shunt trip circuits, e.g. NC contact in an undervoltage coil circuit
• CPC Class Codes: H02H 1/06 Arrangements for supplying operative power power supply arrangements in general G05F, H02M
• CPC Class Codes: H02H 9/005 avoiding undesired transient conditions

Abstract

A wide input range switching power supply for a circuit protection device includes a rectifier circuit for rectifying an AC line voltage at a supply input, and a switch-mode DC-to-DC converter coupled to the rectifier circuit for providing a low voltage DC power to a load at a supply output. The converter includes a switch having an open state and a closed state and a control circuit for controlling the state of the switch. The control circuit is operatively coupled to receive operating power from the supply output.

Claims

1. A wide input range switching power supply apparatus for a circuit protection device for protecting an external circuit, the power supply comprising:

a supply input;

a rectifier circuit for rectifying an AC line voltage at the supply input;

a switch-mode DC-to-DC converter coupled to the rectifier circuit for providing a low voltage DC power to a load at a supply output, the converter comprising a switch having an open state and a closed state and a control circuit for controlling the state of the switch; and

a solenoid coil also operative for driving a trip mechanism of said circuit protection device;

wherein the control circuit is operatively coupled to receive operating power from the supply output.

2. The apparatus of claim 1 and further including an output filter circuit operatively coupled between the switch and the load.

3. The apparatus of claim 1 and further including a second switch operatively coupled to the switch for turning on the switch continuously to cause continuous current to flow through the solenoid coil.

4. The apparatus of claim 1 which includes a full-wave rectifier and wherein the switch is coupled between a low voltage connection on the DC side of said rectifier and a low voltage side of the supply output.

5. A wide input range switching power supply for a circuit protection device, the power supply comprising:

a rectifier circuit for rectifying an AC line of voltage; and

a switch-mode DC-to-DC converter coupled to the rectifier circuit for providing a low voltage DC power to a load, the converter comprising a switch having an open state and a closed state and a control circuit for controlling the state of the switch; and

an input filter operatively coupled with the rectifier circuit, the input filter including a solenoid coil also operative for driving a trip mechanism of the circuit protection device.

10. The power supply of claim 5 which includes a full-wave rectifier and wherein the switch means is coupled between a low voltage connection on the DC side of said rectifier and a low voltage side of the supply output.

6. A circuit protection device comprising:

a detection device for detecting a predetermined condition in a circuit to be protected;

a trip mechanism operatively coupled with said detection device for opening and closing a current path to a circuit to be protected by the circuit protection device;

a solenoid coil for energizing the trip mechanism; and

a wide input range switching power supply comprising a supply input, a rectifier circuit for rectifying an AC line voltage at the supply input, and a switch-mode DC-to-DC converter coupled to the rectifier circuit for providing a low voltage DC power to a supply output, the converter comprising a switch having an open state and a closed state, and a control circuit for controlling the state of the switch;

wherein the control circuit is operatively coupled to receive operating power from the supply output.

7. The device of claim 6 and further including an input filter operatively coupled with the rectifier circuit, the input filter including the solenoid coil.

8. The device of claim 6 and further including an output filter circuit operatively coupled between the switch and the load.

9. The device of claim 8 and further including a second switch operatively coupled to the switch for turning on the switch continuously to cause continuous current to flow through the solenoid coil, in response to said detection device.

11. The device of claim 6 wherein the switch is coupled between a low voltage side of the AC line and a low voltage side of the supply output.

12. A circuit protection device comprising:

a detection device for detecting a predetermined condition in a circuit to be protected;

a trip mechanism operatively coupled with said detection device for opening and closing a current path to a circuit to be protected by the circuit protection device;

a solenoid coil for energizing the trip mechanism; and

a wide input range switching power supply comprising a supply input, a rectifier circuit for rectifying an AC line voltage at the supply input, and a switch-mode DC-to-DC converter coupled to a the rectifier circuit for providing a low voltage DC power to a supply output, the converter comprising a switch having an open state and a closed state and a control circuit for controlling the state of the switch, and an input filter operatively coupled with the rectifier circuit, the input filter including the solenoid coil.

13. The device of claim 12 which includes a full-wave rectifier and wherein the switch is coupled between a low voltage connection on the DC side of said rectifier and a low voltage side of the supply output.

14. A method for supplying power to a circuit protection device over a wide input range, the method comprising:

rectifying an AC line voltage at a supply input;

providing a low voltage DC power to a load using a switch-mode DC-to-DC converter, including a switch having an open state and a closed state and a control circuit for controlling the state of the switch; and

filtering the rectified AC line voltage using a filter including a solenoid coil also operative for driving a trip mechanism of the circuit protection device.

15. The method of claim 14 and further including coupling the switch between the rectified AC line voltage and a low voltage side of the supply output.

16. A wide input range switching power supply apparatus for a circuit protection device for protecting an external circuit, the power supply comprising:

a supply input;

means for rectifying an AC line voltage at the supply input;

converter means coupled to the means for rectifying for providing a low voltage DC power to a supply output, the converter means comprising switch means having an open state and a closed state and control circuit means for controlling the state of the switch means; and

a solenoid coil also operative for driving a trip mechanism of the circuit protection device;

wherein the control circuit means is operatively coupled to receive operating power from the supply output.

17. The apparatus of claim 16 and further including filter means operatively coupled between the switch means and the supply output.

18. The apparatus of claim 16 and further including second switch means operatively coupled to the switch means for turning on the switch means continuously to cause continuous current to flow through the solenoid coil.

19. The apparatus of claim 16 which includes a full-wave rectifier and wherein the switch means is coupled between a low voltage connection on the DC side of said rectifier and a low voltage side of the supply output.

20. A wide input range switching power supply for a circuit protection device, the power supply comprising:

means for rectifying an AC line voltage;

converter means coupled to the means for rectifying for providing a low voltage DC power to a supply output, the converter means comprising switch means having an open state and a closed state and control circuit means for controlling the state of the switch means;

wherein the control circuit means is operatively coupled to receive operating power from the supply output; and

means for filtering the rectified AC line voltage including a solenoid coil also operative for driving a trip mechanism of the circuit protection device.

21. The power supply of claim 20 which includes a full-wave rectifier and wherein the switch means is coupled between a low voltage connection on the DC side of said rectifier and a low voltage side of the supply output.

22. A circuit protection device comprising:

trip means for opening and closing a current path to a circuit to be protected by the current protection device;

a solenoid coil for energizing the trip means; and

a wide input range switching power supply apparatus comprising a supply input, means for rectifying an AC line voltage at the supply input and converter means for providing a low voltage DC power to a supply output, the converter means comprising switch means having an open state and a closed state and control circuit means for controlling the state of the switch means;

wherein the control circuit means is operatively coupled to receive operating power from the supply output.

23. The device of claim 22 and further including a means for filtering the rectified AC line voltage including said solenoid coil.

24. The device of claim 23 and further including output filter means operatively coupled between the switch means and the supply output.

25. The device of claim 22 which includes a full-wave rectifier and wherein the switch means is coupled between a low voltage connection on the DC side of said rectifier and a low voltage side of the supply output.

26. The device of claim 22 and further including second switch means operatively coupled to the switch means for turning on the switch means continuously to cause continuous current to flow through the solenoid coil.

27. A method for supplying power to a circuit protection device for protecting an external circuit over a wide input range, the method comprising:

rectifying an AC line voltage at a supply input;

providing a low voltage DC power to a supply output using a switch-mode DC-to-DC converter, including a switch having an open state and a closed state and a control circuit for controlling the state of the switch;

driving a trip mechanism of the circuit protection device; and

operatively coupling the control circuit for receiving operating power from the supply output.

28. The method of claim 27 and further including filtering the rectified AC line voltage using a filter including a solenoid coil also operative for driving a trip mechanism of the circuit protection device.

29. The method of claim 27 and further including operatively coupling an output filter circuit between the switch and the supply output.

30. The method of claim 27 and further including selectively turning on the switch continuously to cause continuous current to flow through the solenoid coil under predetermined conditions.

31. The method of claim 27 and further including coupling the switch between the rectified AC line voltage and a low voltage side of the supply output.

32. A circuit protection device comprising:

a trip means for opening and closing a current path to a circuit to be protected by the circuit protection device;

a solenoid coil for energizing the trip means; and

a wide input range switching power supply comprising means for rectifying an AC line voltage;

converter means coupled to the means for rectifying for providing a low voltage DC power to a supply output, the converter means comprising switch means having an open state and a closed state and control circuit means for controlling the state of the switch means; and

means for filtering the rectified AC line voltage including said solenoid coil.

33. The device of claim 32 which includes a full-wave rectifier and wherein the switch means is coupled between a low voltage connection on the DC side of said rectifier and a low voltage side of the supply output.