Angular position sensor

• US 6,584,838 B2
• Filed: 01/11/2001
• Issued: 07/01/2003
• Est. Priority Date: 01/11/2001
• Status: Expired due to Term

• Current Assignee: Sensor Solutions Incorporated
• Original Assignee: Sensor Solutions Corp.
• Inventors: Lorenzen, David
• Primary Examiner(s): Kwok, Helen
• Assistant Examiner(s): Frank, Rodney T.
• Application Number:
  US09/681,113
• Publication Number:
  US 20020178810A1
• Time in Patent Office: 901 Days
• Field of Search: 736/34, 738/623.28, 735/143.1, 73/17.5, 733/14, 732/90.R, 324/146, 324/160, 324/174, 324/205, 324/207.11
• US Class Current: 73/314
• CPC Class Codes: G01F 23/38 using magnetically actuated indicating means

Abstract

A liquid level sensor is provided for use with a container. The sensor protrudes through an opening in the container. The sensor includes a float linked by means of a linkage to a first magnet axially rotatable on a first axis. The first magnet has a magnetic moment with a nonzero component at a right angle to the axis. A divider separates the first magnet from a second magnet having a magnetization and axially rotatable on a second axis. The second magnet has a nonzero magnetic moment at a right angle to the second axis. The first and second magnets are juxtaposed in magnetic linkage so that the second magnet is urged to follow the first magnet in rotation. The divider plugs the opening in the container. A magnetic field sensor is positioned to sense axial magnetic field strength at a location offset from the second axis. Importantly, the magnetization of the second magnet gives rise to a sensed magnetic field at the sensor that is nonsinusoidal with respect to an angle of rotation of the second magnet on the second axis, or gives rise to north and south poles separated by more than a half-circle or axial rotation of the second magnet.

Claims

1. A sensing system for use with a boundary and protruding through an opening in the boundary, the sensing system comprising:

a first magnet, said first magnet axially rotatable on a first axis, said first magnet having a magnetic moment with a nonzero component at a right angle to the axis;

a linkage between a sensed phenomenon and the first magnet causing the first magnet to rotate in response to the sensed phenomenon;

a second magnet having a magnetization, said second magnet axially rotatable on a second axis, said magnetization of the second magnet giving rise to a nonzero component at a right angle to the second axis, the first and second magnets juxtaposed in magnetic linkage so that the second magnet is urged to follow the first magnet in rotation;

a divider separating the first and second magnets, the divider plugging the opening in the boundary;

a magnetic field sensor positioned to sense axial magnetic field strength at a location offset from the second axis;

the second magnet having a face proximal to the magnetic field sensor, the second magnet giving rise to a sensed magnetic field at the magnetic field sensor, the axial face of the second magnet shaped to provide a varying gap between the face of the second magnet and the magnetic field sensor as a function of an angle of rotation of the second magnet on the second axis, the shape of the face selected to provide a first gap at a first angular position, a second gap larger than the first gap at a second angular position, and a third gap smaller than the second gap at a third angular position, the difference between the first and third angular positions being greater than 200 degrees, the second angular position being between the first and third angular positions.

2. The sensing system of claim 1 wherein the magnetic field sensor is a Hall-effect sensor.

3. The sensing system of claim 1 wherein the difference is greater than 250 degrees.

4. The sensing system of claim 3 wherein the difference is greater than 280 degrees.

5. The sensing system of claim 1 wherein the second magnet is further characterized in that its center of mass is substantially on the second axis.

6. The sensing system of claim 1 wherein the second magnet further comprises a pointer, the pointer visible to a user.

7. The sensing system of claim 6 wherein the second magnet is further characterized in that its center of mass is substantially on the second axis.

8. A sensing system for use with a boundary and protruding through an opening in the boundary, the sensing system comprising:

a first magnet, said first magnet axially rotatable on a first axis, said first magnet having a magnetic moment with a nonzero component at a right angle to the axis;

a linkage between a sensed phenomenon and the first magnet causing the first magnet to rotate in response to the sensed phenomenon;

second magnet having a magnetization, said second magnet axially rotatable on a second axis, said magnetization of the second magnet giving rise to a nonzero component at a right angle to the second axis, the first and second magnets juxtaposed in magnetic linkage so that the second magnet is urged to follow the first magnet in rotation;

a divider separating the first and second magnets, the divider plugging the opening in the boundary;

a magnetic field sensor positioned to sense axial magnetic field strength at a location offset from the second axis;

the magnetization of the second magnet giving rise to north and south poles separated by more than 200 degrees of axial rotation of the second magnet on the second axis.

9. The sensing system of claim 8 wherein the magnetic field sensor is a Hall-effect sensor.

10. The sensing system of claim 8 wherein the separation of the north and south poles of the second magnet exceeds 250 degrees.

11. The sensing system of claim 8 wherein the separation of the north and south poles of the second magnet exceeds 280 degrees.

12. The sensing system of claim 8 further comprising a flux path element positioned relative to the second magnet with the magnetic field sensor between the second magnet and the flux path element.