Connector for track network

• US 6,585,529 B2
• Filed: 07/30/2001
• Issued: 07/01/2003
• Est. Priority Date: 07/28/2000
• Status: Active Grant

• Current Assignee: Signify Holding B.V. (Signify N.V.)
• Original Assignee: Cooper Technologies Company (Eaton Corporation PLC.)
• Inventors: Zakerzewski, Bogdan
• Primary Examiner(s): Ta, Tho D.
• Assistant Examiner(s): Harvey, James R.
• Application Number:
  US09/917,203
• Publication Number:
  US 20020064979A1
• Time in Patent Office: 701 Days
• Field of Search: 439/94, 439/110-120, 439/121, 439/122, 439/721, 439/793, 439/800, 439/810, 362/249
• US Class Current: 439/110
• CPC Class Codes: F21S 8/06 by suspension
• CPC Class Codes: F21V 15/01 Housings, e.g. material or assembling of housing parts F21V15/02 takes precedence housings forming signs or letters G09F13/04
• CPC Class Codes: F21V 17/164 the parts being subjected to bending, e.g. snap joints
• CPC Class Codes: F21V 21/26 Pivoted arms
• CPC Class Codes: F21V 21/30 Pivoted housings or frames
• CPC Class Codes: F21V 21/35 with direct electrical contact between the supporting element and electric conductors running along the guiding element
• CPC Class Codes: F21V 29/70 characterised by passive heat-dissipating elements, e.g. heat-sinks
• CPC Class Codes: F21V 29/83 the elements having apertures, ducts or channels, e.g. heat radiation holes
• CPC Class Codes: H01R 25/145 Details, e.g. end pieces or joints H01R25/147 takes precedence
• CPC Class Codes: H01R 25/147 Low voltage devices, i.e. safe to touch live conductors

Abstract

A connector for a track network includes an insulative body, an electrically conductive contact block, at least one contact screw, and a conductor retainer. The insulative body includes a channel extending between a first end of the body and a second end of the body. The electrically conductive contact block is positioned within the channel in the insulative body and has a first end, a second end, an opening extending from the first end to the second end, and at least two threaded contact screw holes extending from an outer surface of the conductive contact block into the opening of the contact block. The contact screws are configured to be inserted into the threaded contact screw holes. The conductor retainer is mated with the conductive contact block and includes a first segment having an opening and a second segment. The opening in the first segment is aligned with one of the threaded contact screw holes, the contact screw passes through the opening in the first segment, and the second segment extends into the opening in the conductive contact block to at least partially block the opening through the conductive contact block. The opening in the conductive contact block receives electrical conductors and the contact screw is tightened into the contact screw hole to cause the electrical conductor to make electrical contact with the contact block.

Claims

1. A connector for a track network comprising:

an insulative body having a channel extending between a first end of the body and a second end of the body;

an electrically conductive contact block positioned within the channel in the insulative body and having a first end, a second end, an opening extending from the first end to the second end, and screw holes extending from an, outer surface of the conductive contact block into the opening of the contact block;

at least one contact screw configured to be inserted into respective ones of the screw holes; and

a unitary conductor retainer wrapping around an edge of the first end of the conductive contact block, the unitary conductor retainer having a first segment connected to a second segment the first segment having an opening wherein the opening in the first segment is aligned with one of the screw holes, a respective contact screw is configured to pass through the opening in the first segment, and the second segment extends into the opening in the conductive contact block to at least partially block the opening through the conductive contact block,

wherein the opening in the conductive contact block is configured to receive at least one electrical conductor of a track network, and the respective contact screw is configured to be tightened into a respective screw hole to cause the at least one electrical conductor to make electrical contact with the contact block.

2. The connector of claim 1 further comprising a housing enclosing the body and having at least one opening configured to receive the at least one electrical conductor.

3. The connector of claim 1 wherein the insulative body includes a first opening into the channel in the insulative body.

4. The connector of claim 3 wherein the first opening includes a slot extending from the first opening and the conductor retainer includes a third segment extending into the slot such that the position of the conductor retainer relative to the insulative body is fixed.

5. The connector of claim 1 wherein the conductor retainer includes a fourth segment connecting the first segment to a fifth, segment, the fifth segment connecting the fourth segment to the second segment.

6. The connector of claim 5 wherein the first segment is positioned above the insulative body, the fourth segment is adjacent to an end of the insulative body and the first end of the contact block, and the fifth segment extends into the opening in the contact block.

7. The connector of claim 6 wherein the respective contact screw is configured to contact the fifth segment to deflect the fifth segment into the opening in the contact block.

8. The connector of claim 3 further comprising a second opening into the channel in the insulative body.

9. The connector of claim 8 wherein the first opening provides access to at least one screw hole in the contact block.

10. The connector of claim 9 wherein the second opening provides access to at least one screw hole in a second contact block.

11. The connector of claim 1 wherein the insulative body includes a mating wing configured to be mated to a track network.

12. The connector of claim 11 wherein the mating wing includes an opening configured to receive a screw to retain the track network to the mating wing.

13. The connector of claim 1 wherein the channel through the insulative body includes a lip in at least one of the first end and the second end, whereby the lip extends into the channel.

14. The connector of claim 1 further comprising a second contact block positioned within a second channel in the insulative body.

15. The connector of claim 1 further comprising a second channel in the insulative body and a second electrically conductive contact block positioned within the second channel.

28. A method of connecting the connector recited in claim 1 to a track network, the method comprising:

inserting an electrical conductor of the track network into the opening of the contact block; and

inserting the contact screw into the threaded contact screw hole to provide an electrical and mechanical connection between the contact block and the conductor.

16. A method of connecting a connector to a track network, the method comprising:

providing a connector comprising;

an insulative body having a channel extending between a first end of the body and a second end of the body,

an electrically conductive contact block positioned within the channel in the insulative body and having a first end, a second end, an opening extending from the first end to the second end, screw holes extending from an outer surface of the conductive contact block into the opening of the contact block,

at least one contact screw configured to be inserted into respective ones of the screw holes, and

a unitary conductor retainer wrapping around an edge of the first end of the conductive contact block the unitary conductor retainer having a first segment connected to a second segment the first segment having an opening, wherein the opening in the first segment is aligned with one of the screw holes, a respective contact screw is configured to pass through the opening in the first segment, and the second segment extends into the opening in the conductive contact block to at least partially block the opening through the conductive contact block,

wherein the opening in the conductive contact block is configured to receive at least one electrical conductor, and the respective contact screw is configured to be tightened into a respective screw hole to cause the at least one electrical conductor to make electrical contact with the contact block;

inserting an electrical conductor of a track network into the opening of the contact block; and

inserting the contact screw into the threaded contact screw hole to provide an electrical and mechanical connection between the contact block and the conductor.

17. The method of claim 16 further comprising mounting a track network conductor to the insulative body, wherein the insulative body includes a mating wing having a mating screw hole and a mating screw configured to be inserted into the mating screw hole to retain the track network conductor to the insulative body.

18. The method of claim 17 wherein the track network conductor includes an upper channel having an open slot and a lower channel including at least one electrically conductive conductor, and the mating wing includes a wing lip and mounting the track network conductor to the insulative body includes inserting the wing lip in the upper channel such that the mating screw faces the open slot.

19. The method of claim 17 wherein inserting the mating screw includes making a mechanical connection between the mating wing and the track network conductor by penetrating a surface of a frame of the track network with the mating screw.

20. The method of claim 16 wherein inserting the conductor comprises inserting the conductor into the channel in the contact block until the conductor contacts the second segment of the contact retainer.

21. The method of claim 20 wherein threadably inserting the contact screw into the contact screw hole presses the second segment of the contact retainer against the conductor.

22. The method of claim 20 further comprising inserting a second conductor into the opposite end of the contact block until the second conductor contacts the second segment of the contact retainer.

23. The method of claim 22 further comprising threadably inserting the contact screw into the contact screw hole until the contact screw presses against the second conductor to retain the second conductor in the contact block.

24. The method of claim 16 further comprising assembling the connector.

25. The method of claim 24 wherein assembling the connector comprises:

inserting the contact block into the channel in the insulative body;

mounting the conductive retainer to the insulative body such that the second segment of the conductive retainer is positioned within the contact block; and

threadably inserting the contact screw into the contact screw hole.

26. The method of claim 25 further comprising inserting a second contact block into a second channel in the insulative body.

27. The method of claim 25 wherein the insulative body includes a second channel and assembling the connector further comprises inserting a second contact block into the second channel.