Method and apparatus for attaching connective tissues to bone using a knotless suture anchoring device

• US 6,585,730 B1
• Filed: 08/30/2000
• Issued: 07/01/2003
• Est. Priority Date: 08/30/2000
• Status: Expired due to Term

• Current Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Original Assignee: Opus Medical, Inc. (Smith & Nephew PLC)
• Inventors: Foerster, Seth A.
• Primary Examiner(s): NERBUN, PETER P
• Application Number:
  US09/651,253
• Time in Patent Office: 1,035 Days
• Field of Search: 606/232, 606/72, 606/73, 411/80, 411/355, 411/511
• US Class Current: 606/32
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 17/0487 Suture clamps, clips or locks, e.g. for replacing suture knots; Instruments for applying or removing suture clamps, clips or locks suture anchors A61B17/0401; wound clamps or clips A61B17/08; ligaturing clamps or clips A61B17/122
• CPC Class Codes: A61B 2017/00986 Malecots, e.g. slotted tubes, of which the distal end is pulled to deflect side struts
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors
• CPC Class Codes: A61B 2017/0412 having anchoring barbs or pins extending outwardly from suture anchor body
• CPC Class Codes: A61B 2017/0414 having a suture-receiving opening, e.g. lateral opening
• CPC Class Codes: A61B 2017/0435 the barbs being separate elements mechanically linked to the anchor, e.g. by pivots
• CPC Class Codes: A61B 2017/0451 Cams or wedges holding the suture by friction
• CPC Class Codes: A61B 2017/0458 Longitudinal through hole, e.g. suture blocked by a distal suture knot
• CPC Class Codes: A61B 2090/037 with a frangible part, e.g. by reduced diameter
• CPC Class Codes: A61F 2/0805 Implements for inserting tendons or ligaments
• CPC Class Codes: A61F 2/0811 Fixation devices for tendons or ligaments
• CPC Class Codes: A61F 2002/0835 with deformation of anchor parts, e.g. expansion of dowel by set screw
• CPC Class Codes: A61F 2002/0852 Fixation of a loop or U-turn, e.g. eyelets, anchor having multiple holes
• CPC Class Codes: A61F 2002/0864 Fixation of tendon or ligament between anchor elements, e.g. by additional screws in the anchor, anchor crimped around tendon
• CPC Class Codes: A61F 2002/0882 Anchor in or on top of a bone tunnel, i.e. a hole running through the entire bone

Abstract

An innovative bone anchor and methods for securing connective tissue, such as tendons, to bone, which permit a suture attachment that ties entirely beneath the cortical bone surface. Advantageously, the suturing material between the connective tissue and the bone anchor is secured without the need for tying a knot. The suture attachment to the bone anchor involves the looping of a length of suturing material around a self-locking wedge block in the anchor, thereby avoiding an eyelet connection which requires a knot and which concentrates stress on a very small portion of the suturing material. Thus, failure rates are greatly decreased over conventional techniques, and the innovative procedures are significantly easier to perform than conventional techniques.

Claims

1. A bone anchor device for attaching connective tissue to bone, comprising:

an outer body having an outer surface and having a protrusion thereon extending outwardly to anchor said outer body in a bone;

a lumen extending axially through said outer body, said lumen being defined by inner walls and having a smaller cross-section in a proximal portion of said outer body than in a distal portion thereof, such that at least portions of said inner walls taper inwardly in a proximal direction; and

an elongated wedge member disposed in a distal end of said lumen, said wedge member having outer walls which taper inwardly in a proximal direction there along, such that a proximal portion of said wedge member has a smaller cross-section than a distal portion of said wedge member, said wedge member being axially movable in said lumen distal end.

2. The bone anchor device as recited in claim 1, wherein said protrusion comprises a thread.

3. The bone anchor device as recited in claim 1, wherein said protrusion comprises a plurality of outwardly extendable ribs.

4. The bone anchor device as recited in claim 1, and further comprising a lumen extending axially through said wedge member, in substantially the same directional orientation as said outer body lumen, for receiving a suture therein.

5. The bone anchor device as recited in claim 1, wherein said wedge member comprises a distal end having a curved surface.

6. The bone anchor device as recited in claim 1, wherein the tapered proximal surface of said wedge member and said inwardly tapered lumen internal wall together define a tapered distal lumen which communicates with said outer body lumen.

7. The bone anchor device as recited in claim 6, and further comprising a suture extending through said outer body lumen and around a distal surface of said wedge member, said suture including a free end extending proximally out of said bone anchor device and a bound end attached to soft tissue to be secured to said bone, wherein when said free end is placed in tension by a proximally directed force, the suture travels about said wedge member until increased tension on said bound end causes said suture to move said wedge member axially in a proximal direction, the proximal axial travel of said wedge member continuing until the proximal surface of the wedge member has moved into sufficient proximity to the inwardly tapered internal lumen wall to pinch a length of said suture in said tapered distal lumen.

33. The bone anchor device as recited in claim 1, wherein said inner walls which define said lumen are not substantially radially expandable.

8. A bone anchor device for attaching connective tissue to bone, comprising:

an outer body;

a lumen extending axially through said outer body, wherein inner walls which define said lumen in a proximal portion of said outer body extend inwardly relative to inner walls which define said lumen in a portion of said outer body distal to said proximal portion;

a suture clamping member comprising a wedge member which is axially movable in said lumen distal portion; and

a suture extending through said lumen and around a distal surface of said wedge member, said suture including a free end extending proximally out of said bone anchor device and a bound end attached to soft tissue to be secured to said bone, wherein when said free end is placed in tension by a proximally directed force, the suture travels about said wedge member until increased tension on said bound end causes said suture to move said wedge member axially in a proximal direction, the proximal axial travel of said wedge member continuing until the proximal surface of the wedge member has moved into sufficient proximity to the inwardly extending internal lumen wall to pinch a length of said suture therebetween.

9. The bone anchor device as recited in claim 8 wherein said wedge member distal surface is curved.

10. The bone anchor device as recited in claim 8, wherein said outer body has an outer surface, said outer surface having outwardly extendable ribs disposed thereon for anchoring said outer body in bone.

11. The bone anchor device as recited in claim 8, and further comprising a lumen extending axially through said wedge member for receiving a suture therein.

12. A bone anchor device for attaching connective tissue to bone, comprising:

an outer body having an open distal end;

a lumen extending axially through said outer body, wherein inner walls which define said lumen in a proximal portion of said outer body extend inwardly relative to inner walls which define said lumen in a portion of said outer body distal to said proximal portion;

a suture clamping member having an outer surface, said suture clamping member being disposed in said lumen distal end and being axially movable therein; and

complementary engaging structure disposed on each of said suture clamping member outer surface and said lumen inner surface for retaining said suture clamping member in said lumen distal end when the bone anchor device is not in a portion of bone, said complementary engaging structure comprising a pin disposed on one of said suture clamping member outer surface and said lumen inner surface, and a recess for receiving the pin disposed on the other of said suture clamping member outer surface and said lumen inner surface.

13. A bone anchor device for attaching connective tissue to bone, comprising:

an outer body having an outer surface;

a lumen extending axially through said outer body, wherein inner walls which define said lumen in a proximal portion of said outer body extend inwardly relative to inner walls which define said lumen in a portion of said outer body distal to said proximal portion;

a suture clamping member disposed in said lumen distal portion and being axially movable therein; and

at least one outwardly extendable rib disposed on said outer body outer surface for anchoring said outer body into surrounding bone, wherein said inner walls which define said outer body lumen do not move outwardly when said at least one outwardly extendable rib is extended outwardly.

14. The bone anchor device as recited in claim 13, wherein said at least one outwardly extendable rib comprises a plurality of outwardly extendable ribs.

15. The bone anchor device as recited in claim 13, said suture clamping member comprising a wedge member having outer walls which taper inwardly in a proximal direction therealong.

16. The bone anchor device as recited in claim 13, and further comprising a suture extending through said lumen and around a distal surface of said suture clamping member, said suture including a free end extending proximally out of said bone anchor device and a bound end attached to soft tissue to be secured to said bone, wherein when said free end is placed in tension by a proximally directed force, the suture travels about said suture clamping member until increased tension on said bound end causes said suture to move said suture clamping member axially in a proximal direction, the proximal axial travel of said suture clamping member continuing until a proximal surface of the suture clamping member has moved into sufficient proximity to the inwardly extending internal lumen wall to pinch a length of said suture in a tapered distal lumen disposed between said suture clamping member proximal surface and the inwardly extending internal lumen wall.

17. The bone anchor device as recited in claim 13, wherein said outer body comprises a distal anchor portion and said device further comprises a proximal driver portion connected to a proximal end of said distal anchor portion.

18. The bone anchor device as recited in claim 17, wherein said proximal driver portion comprises an actuator for outwardly extending said at least one outwardly extendable rib.

19. The bone anchor device as recited in claim 18, wherein the connecting joint between said distal anchor portion and said proximal driver portion includes a designed failure point, so that upon deployment of said at least one outwardly extendable rib to its extended position, additional force may be applied to separate the driver portion from the anchor portion so that only the driver portion may be proximally removed from the patient'"'"'s body.

20. A bone anchor device for attaching connective tissue to bone, comprising:

a distal wedge anchor portion comprising an outer body having an outer surface, on which an outwardly deployable anchoring element is situated;

a proximal driver portion connected to said distal wedge anchor portion at a proximal end thereof, said driver portion including an actuator for deploying said anchoring element outwardly, wherein the connection between said proximal driver portion and said distal wedge anchor portion is releasable once the anchoring element has been deployed;

a suture clamping member movable within said distal wedge anchor portion; and

a length of suture disposed in proximity to said suture clamping member.

21. The bone anchor device as recited in claim 20, and further comprising a designed failure point in the connection between the proximal driver portion and the distal wedge anchor portion, so that upon deployment of said anchoring element outwardly, additional force may be applied to separate the driver portion from the anchor portion so that only the driver portion may be proximally removed from the patient'"'"'s body.

22. The bone anchor device as recited in claim 20, said distal wedge anchor portion further comprising a lumen extending axially through said outer body, wherein inner walls which define said lumen in a proximal portion of said outer body taper inwardly relative to inner walls which define said lumen in a portion of said outer body distal to said proximal portion;

and

said suture clamping member is disposed in said lumen distal portion and is axially movable therein.

23. The bone anchor device as recited in claim 22, wherein said length of suture extends through said lumen and around a distal surface of said suture clamping member, said suture including a free end extending proximally out of said bone anchor device and a bound end attached to soft tissue to be secured to said bone, wherein when said free end is placed in tension by a proximally directed force, the suture travels about said suture clamping member until increased tension on said bound end causes said suture to move said suture clamping member axially in a proximal direction, the proximal axial travel of said suture clamping member continuing until a proximal surface of the suture clamping member has moved into sufficient proximity to the inwardly extending internal lumen wall to pinch a length of said suture in a tapered distal lumen disposed between said suture clamping member proximal surface and the inwardly extending internal lumen wall.

24. A method for securing connective tissue to bone, comprising:

securing a first end of a length of suture to a portion of soft tissue to be attached to a portion of bone;

threading a second end of the length of suture through a lumen in an outer body of a bone anchor device and about an axially movable suture clamping member disposed in a distal portion of said lumen;

placing said outer body in a blind hole disposed in said portion of bone; and

pulling the second end of the length of suture proximally, so that the suture travels about the axially movable suture clamping member and draws the first end of the length of suture toward the bone anchor device, thereby securing the portion of soft tissue snugly to the portion of bone;

wherein when the tension on the first end of the length of suture increases, as the portion of soft tissue is bound to the portion of bone, the suture clamping member is pulled proximally toward inwardly extending walls defining a portion of said lumen, thereby clamping a portion of the length of suture between the inwardly extending lumen walls and the suture anchoring device.

25. The method as recited in claim 24, and further comprising a step of anchoring said outer body in said blind hole.

26. The method as recited in claim 25, wherein said anchoring step is accomplished by deploying ribs disposed on an outer surface of said outer body to an outwardly extended position.

27. The method as recited in claim 24, and further comprising a step of cutting a portion of the suture second end to complete the procedure.

28. A method for securing connective tissue to bone, comprising:

securing a first end of a length of suture to a portion of soft tissue to be attached to a portion of bone;

threading a second end of the length of suture through a lumen in an outer body of a bone anchor device and about an axially movable suture clamping member disposed in a distal portion of said lumen;

inserting said bone anchor device into a blind hole disposed in said portion of bone;

extending a deployable anchoring member disposed on an outer surface of said outer body outwardly to secure said bone anchor device in surrounding bone;

separating a driver portion of said bone anchor device from said outer body and withdrawing said driver portion from the patient'"'"'s body; and

pulling the second end of the length of suture proximally, to secure the portion of soft tissue properly to the portion of bone and to anchor the suture in said outer body by moving the suture clamping member axially to a suture clamping position.

29. A bone anchor device for attaching connective tissue to bone, comprising:

a body having a longitudinal axis, a distal end, and a proximal end;

a surface on said body distal end which slopes inwardly toward said axis from a distal portion of said surface toward a proximal portion thereof;

a suture anchoring member which is movable axially toward and away from said sloping surface, between a proximal position and a distal position, said suture anchoring member having a distal end surface and opposing axial surfaces, said distal end and opposing axial surfaces all comprising suture receiving surfaces for contacting suture material wrapped thereabout; and

a length of suture material disposed about said suture anchoring member, such that when said suture anchoring member is in said proximal position, said suture material is clamped between said suture anchoring member and body surface.

30. The bone anchor device as recited in claim 29, wherein said length of suture material is in physical contact with each of said distal end and opposing axial surfaces.

31. The bone anchor device as recited in claim 29, wherein one of said opposing axial surfaces is sloped so that a width of said suture anchoring member tapers from a distal end to a proximal end thereof.

32. The bone anchor device as recited in claim 31, wherein said sloped axial surface and said inwardly sloped body distal end surface together define a tapered distal lumen.

34. A bone anchor device for attaching connective tissue to bone, comprising:

an outer body;

a lumen extending axially through said outer body, said lumen being defined by inner walls and having a smaller cross-section in a proximal portion of said outer body than in a distal portion thereof, such that at least portions of said inner walls taper inwardly in a proximal direction;

a wedge member disposed in a distal end of said lumen, said wedge member having outer walls which taper inwardly in a proximal direction therealong, such that a proximal portion of said wedge member has a smaller cross-section than a distal portion of said wedge member, said wedge member being axially movable in said lumen distal end; and

a lumen disposed axially in said wedge member, said wedge member lumen being disposed in a substantially same orientation as is disposed the outer body lumen.

35. A bone anchor device for attaching connective tissue to bone, comprising:

an outer body;

a lumen extending axially through said outer body, said lumen being defined by inner walls and having a smaller cross-section in a proximal portion of said outer body than in a distal portion thereof, such that at least portions of said inner walls taper inwardly in a proximal direction; and

an elongated wedge member disposed in a distal end of said lumen, said wedge member having outer walls which taper inwardly in a proximal direction therealong, such that a proximal portion of said wedge member has a smaller cross-section than a distal portion of said wedge member, and a distal end having a curved surface, said wedge member further being axially movable in said lumen distal end.

36. A bone anchor device for attaching connective tissue to bone, comprising:

an outer body;

a lumen extending axially through said outer body, said lumen being defined by inner walls and having a smaller cross-section in a proximal portion of said outer body than in a distal portion thereof, such that at least portions of said inner walls taper inwardly in a proximal direction; and

an elongated wedge member disposed in a distal end of said lumen, said wedge member having outer walls which taper inwardly in a proximal direction therealong, such that a proximal portion of said wedge member has a smaller cross-section than a distal portion of said wedge member, said wedge member being axially movable in said lumen distal end.