Bone screw

• US 6,585,740 B2
• Filed: 05/25/2001
• Issued: 07/01/2003
• Est. Priority Date: 11/26/1998
• Status: Expired due to Term

• Current Assignee: Synthes USA LLC (Johnson & Johnson)
• Original Assignee: Synthes USA LLC (Johnson & Johnson)
• Inventors: Hess, Martin, Schlapfer, Fridolin J.
• Primary Examiner(s): Robert, Eduardo C.
• Application Number:
  US09/864,449
• Publication Number:
  US 20020016594A1
• Time in Patent Office: 767 Days
• Field of Search: 606/65, 606/72, 606/73, 606/61, 411/380, 411/383, 411/386, 411/393, 411/394, 411/411, 411/412, 411/426, 411/401, 411/381, 411/379, 411/382, 623/23.27
• US Class Current: 606/308
• CPC Class Codes: A61B 17/7001 Screws or hooks combined with longitudinal elements which do not contact vertebrae A61B17/7058 takes precedence
• CPC Class Codes: A61B 17/863 with thread interrupted or changing its form along shank, other than constant taper
• CPC Class Codes: A61B 17/8635 Tips of screws
• CPC Class Codes: F16B 25/00 Screws that cut thread in the body into which they are screwed, e.g. wood screws F16B35/065 takes precedence; joining sheets or plates using screws with two separate threads F16B5/0275, using screws with adjustment sleeves F16B5/0283
• CPC Class Codes: F16B 33/02 Shape of thread; Special thread-forms F16B25/00 takes precedence; used to remove paint or dirt layers F16B35/007, F16B37/002; used as screw-locking device F16B39/30
• CPC Class Codes: F16B 35/041 Specially-shaped shafts shape of thread F16B33/02

Abstract

The central portion of the screw according to the invention has a series of segments varying in diameter, typically having a segment located near the screw head with a large diameter, a segment located near the front portion with a small diameter, and intermediate segments tapering in the direction of the segment with the small diameter. A continuous thread extends along the central portion from the screw head to the screw tip where the thread has a substantially uniform outside diameter along the entire length of the central portion. The screw, which is particularly well-suited as a pedicle screw, has improved resistance to tearing, cutting and bending, and, largely independent of bone quality, good hold in bone.

Claims

1. A bone screw having a central axis and including a head, a front portion having a thread and tapering toward a tip, and a central portion, wherein at least a section of the central portion comprises:

a contiguous thread with a substantially constant throughout said at least a section of the central portion outside diameter; and

M segments having a body widening toward the head and N segments having a circular-cylindrical cross-section, wherein M≧

1 and N≧

2, with M and N integral numbers larger than 0 and differing at most by a magnitude of 1, and the M and N segments mutually alternate.

2. The screw of claim 1 further comprising a non-threaded guide beak that is axially coupled to the tip of the front portion.

3. The screw of claim 1 wherein the screw head has a substantially frusto-spherical shape.

4. The screw of claim 1 further comprising a transition region located between the head and the central portion and having a circular-cylindrical shape.

5. The screw of claim 4 wherein the transition region has a diameter that increases from the central portion toward the head.

6. The screw of claim 4 wherein the transition region has a thread.

7. The screw of claim 6 wherein the transition region thread has inner and outer diameters conically widening from the central portion toward the head.

8. The screw of claim 6 wherein the transition region thread and the thread on the section of the central portion have the same pitch.

9. The screw of claim 1 wherein the thread on the section of the central portion is a double thread.

10. The screw of claim 9 wherein the thread on the section of the central portion has a thread angle between 10°

and 22°

.

11. The screw of claim 9 wherein the thread on the section of the central portion has a pitch between 3 and 5 mm.

12. The screw of claim 1 wherein the thread on the section of the central portion is a single thread.

13. The screw of claim 12 wherein the thread on the section of the central portion has a thread angle between 5°

and 18°

.

14. The screw of claim 12 wherein the thread on the section of the central portion has a pitch between 1.5 and 4.0 mm.

15. The screw of claim 1 wherein the thread on the section of the central portion is contiguous with the front portion thread.

16. The screw of claim 1 wherein the front portion is convexly tapered toward the tip, and the convex taper runs tangentially into the central portion and has a cross sectional radius between 30 and 50 mm.

17. The screw of claim 1 wherein the front portion thread and the thread on the section of the central portion have the same pitch and comprise substantially similar number of thread turns.

18. The screw of claim 1 wherein the front portion terminates in a spherical radius between 0.5 and 3.0 mm.

19. The screw of claim 1 wherein there are two N segments with the N segment nearer the head larger in diameter than the other N segment and the M segment tapers toward the front portion.

20. The screw of claim 19 wherein the N segment nearer the head has a thread that is thicker than a thread located on the other N segment.

21. A bone screw comprising:

a screw head;

a front portion tapering towards a tip; and

a central portion disposed between the head and the front portion, at least a section of the central portion including a substantially contiguous thread defining a thread inner diameter and a thread outer diameter;

wherein the thread outer diameter is substantially constant, and the thread inner diameter varies along the at least a section the central portion.

22. The bone screw of claim 21, wherein the at least a section of the central portion includes at least one segment along which the thread inner diameter increases toward the screw head.

23. The bone screw of claim 22, wherein the section of the central portion includes at least one segment along which the thread inner diameter defines a substantially frusto-conical shape.

24. The bone screw of claim 22, wherein the at least a section of the central portion includes at least one segment along which the thread inner diameter defines a substantially circular-cylindrical shape.

25. The bone screw of claim 21, wherein the at least a section of the central portion defines a first longitudinal end and a second longitudinal end, and includes a first segment substantially adjacent the first longitudinal end, a second segment substantially adjacent the second longitudinal end, and a third segment substantially intermediate the first and second segments, wherein the thread inner diameter is substantially constant along the first and second segments, and the thread inner diameter increases toward the screw head along the third segment.

26. The bone screw of claim 25, wherein the thread inner diameter is larger at the first segment than at the second segment.

27. The bone screw of claim 25, wherein the thread inner diameter defines a substantially circular-cylindrical shape along the first and second segments, and the thread inner diameter defines a substantially frusto-conical shape along the third segment.

28. The bone screw of claim 21, wherein the screw head has a substantially frusto-spherical shape.

29. The bone screw of claim 21, further comprising a non-threaded guide beak connected to the tip.

30. The bone screw of claim 21, further comprising a transition region located between the screw head and the central portion, wherein the transition region has a diameter that increases from the central portion toward the screw head.

31. A bone screw comprising:

a screw head having a substantially frusto-spherical shape;

a front portion tapering toward a tip; and

a central portion disposed between the head and the front portion, wherein at least a section of the central portion includes a substantially contiguous thread defining a thread inner diameter and a thread outer diameter, and the thread inner diameter varies along the at least a section, and wherein the thread outer diameter is substantially constant along the at least a section of the central portion.

32. The bone screw of claim 31, wherein the at least a section of the central portion includes at least one segment along which the thread inner diameter defines a substantially frusto-conical shape.

33. The bone screw of claim 32, wherein the at least a section of the central portion includes at least one segment along which the thread inner diameter defines a substantially circular-cylindrical shape.

34. The bone screw of claim 31, wherein the at least a section of the central portion defines a first longitudinal end and a second longitudinal end, and includes a first segment substantially adjacent the first longitudinal end, a second segment substantially adjacent the second longitudinal end, and a third segment substantially intermediate the first and second segments, wherein the thread inner diameter is substantially constant along the first and second segments, and the thread inner diameter increases toward the screw head along the third segment.