Sensor apparatus using an electrochemical cell

• US 6,586,810 B2
• Filed: 08/12/2002
• Issued: 07/01/2003
• Est. Priority Date: 06/04/1999
• Status: Expired due to Fees

• Current Assignee: Mrinal Thakur
• Original Assignee: Mrinal Thakur
• Inventors: Thakur, Mrinal
• Primary Examiner(s): Nelms, David
• Assistant Examiner(s): HO, TU TU V
• Application Number:
  US10/217,810
• Publication Number:
  US 20030034534A1
• Time in Patent Office: 323 Days
• Field of Search: 257/417, 257/414, 257/415
• US Class Current: 257/417
• CPC Class Codes: G01L 1/005 by electrical means and not provided for in G01L1/06 - G01L1/22
• CPC Class Codes: G01L 11/00 Measuring steady or quasi-steady pressure of a fluid or a fluent solid material by means not provided for in group G01L7/00 or G01L9/00
• CPC Class Codes: G01P 15/08 with conversion into electric or magnetic values

Abstract

A method for sensing mechanical quantities such as force, stress, strain, pressure and acceleration is disclosed. This technology is based on a change in the electrochemically generated voltage (electromotive force) with application of force, stress, strain, pressure or acceleration. The change in the voltage is due to a change in the internal resistance of the electrochemical cell with a change in the relative position or orientation of the electrodes (anode and cathode) in the cell. The signal to be detected (e.g. force, stress, strain, pressure or acceleration) is applied to one of the electrodes to cause a change in the relative position or orientation between the electrodes. Various materials, solid, semisolid, gel, paste or liquid can be utilized as the electrolyte. The electrolyte must be an ion conductor. The examples of solid electrolytes include specific polymer conductors, polymer composites, ion conducting glasses and ceramics. The electrodes are made of conductors such as metals with dissimilar electro negativities. Significantly enhanced sensitivities, up to three orders of magnitude higher than that of comparable commercial sensors, are obtained. The materials are substantially less expensive than commercially used materials for mechanical sensors. An apparatus for sensing such mechanical quantities using materials such as doped 1,4 cis-polyisopropene and nafion. The 1,4 cis-polyisopropene may be doped with lithium perchlorate or iodine. The output voltage signal increases with an increase of the sensing area for a given stress. The device can be used as an intruder alarm, among other applications.

Claims

1. An apparatus for sensing mechanical quantities such as force, stress, strain, pressure, and acceleration, comprising:

an electrochemical cell comprising an anode and a cathode constructed of metals or other conductors of dissimilar electronegativities; and

an electrolyte that is a doped 1,4 cis-polyisoprene,

such that said two electrodes can be parallel and opposing with said electrolyte between them and in contact with a diaphragm in contact with one of the electrodes, whereby force, pressure, stress, strain or acceleration signal applied on the diaphragm changes the relative position or configuration between the electrodes, leading to a change in the internal resistance of the cell and causing a change in the voltage output.

2. The apparatus of claim 1 in which the 1,4 cis-polyisoprene is doped with lithium perchlorate.

3. The apparatus of claim 1 in which the 1,4 cis-polyisoprene is doped with iodine.

4. A method for sensing mechanical quantities such as force, stress, strain, pressure and acceleration comprising:

utilizing an electrochemical cell comprising an anode and cathode constructed of metals or other conductors of dissimilar electronegativities; and

which has an electrolyte selected from the group consisting of polymers, polymer composites, ion conducting glasses and ceramics, gels, pastes and liquids,

wherein the two electrodes are parallel and opposing with said electrolyte between them and in contact with a diaphragm in contact with one of the electrodes, whereby force, pressure, stress, strain or acceleration signal applied on the diaphragm changes the relative position or configuration between the electrodes, leading to a change in the internal resistance of the cell and causing a change in the voltage output.

5. The method of claim 4 in which the electrolyte is polyethylene oxide doped with lithium perchlorate.

6. The method of claim 4 in which the electrolyte is nafion.

7. The method of claim 4 in which the electrolyte is a doped polyaniline.

8. The method of claim 4 in which the electrolyte is 1,4 cis-polyisopropene in the crosslinked form doped with lithium perchloride.

9. The method of claim 4 in which the electrolyte is 1,4 cis-polyisopropene doped with iodine.

10. A method for sensing mechanical quantities such as force, stress, strain, pressure, and acceleration comprising:

using an electrochemical cell having an anode and a cathode constructed of metals or other conductors of dissimilar electronegativities; and

containing an electrolyte selected from the group consisting of polymers, polymer composites, ion conducting glasses and ceramics, gels, pastes and liquids, with the electrolyte being between said two electrodes whereby force, pressure, stress, strain or an acceleration signal is applied on one of the electrodes which changes the relative position or configuration between the electrodes, leading to a change in the internal resistance of the cell and causing a change in the voltage output.

11. An apparatus for sensing mechanical quantities such as force, stress, strain, pressure, and acceleration, comprising:

an electrochemical cell comprising an anode and a cathode constructed of metals or other conductors of dissimilar electronegativities;

an electrolyte selected form the group consisting of polymers, polymer composites, ion conducting glasses and ceramics, gels, pastes and liquids,

such that said two electrodes can be parallel and opposing with said electrolyte between them and in contact with a diaphragm in contact with one of the electrodes, whereby force, pressure, stress, strain or acceleration signal applied on the diaphragm changes the relative position or configuration between the electrodes, leading to a change in the internal resistance of the cell and causing a change in the voltage output; and

an amplifier for increasing the voltage to a level capable of producing an acoustic or light signal that can be detected by a human being.

12. An apparatus for sensing mechanical quantities such as force, stress, strain, pressure, and acceleration, comprising:

an electrochemical cell comprising an anode and a cathode constructed of metals or other conductors of dissimilar electronegativities; and

an electrolyte selected form the group consisting of polymers, polymer composites, ion conducting glasses and ceramics, gels, pastes and liquids,

such that said two electrodes can be parallel and opposing with said electrolyte between them and in contact with a diaphragm in contact with one of the electrodes, whereby force, pressure, stress, strain or acceleration signal applied on the diaphragm changes the relative position or configuration between the electrodes, leading to a change in the internal resistance of the cell and causing a change in the voltage output, with the voltage increasing as the sensing area of the apparatus increases.

13. The apparatus of claim 12 wherein the sensing area of the apparatus is greater than 10 cm².