Method and apparatus in unwinding

• US 6,588,696 B1
• Filed: 08/31/2000
• Issued: 07/08/2003
• Est. Priority Date: 12/31/1998
• Status: Expired due to Fees

• Current Assignee: Valmet Technologies OY
• Original Assignee: Metso Paper Incorporated (Neles Oyj)
• Inventors: Eskola, Timo, Riihelä, Vesa
• Primary Examiner(s): NGUYEN, JOHN QUOC
• Application Number:
  US09/623,721
• Time in Patent Office: 1,041 Days
• Field of Search: 242/555.3, 242/555.5, 242/554.5, 242/554.6, 242/563.2, 242/563
• US Class Current: 242/554.5
• CPC Class Codes: B65H 19/181 taking place on the replacement roll
• CPC Class Codes: B65H 23/1886 Synchronising two or more webs
• CPC Class Codes: B65H 2301/41361 sequentially used roll supports for the same web roll
• CPC Class Codes: B65H 2511/11 Length
• CPC Class Codes: B65H 2511/40 Identification

Abstract

In the method in unwinding, paper web (W) is discharged from a reel (R1) that is becoming empty and the paper web of a new full reel (R2) is spliced at the discharge speed to the paper web discharged from the reel that is becoming empty. The terminal end point (L) of the web of the reel (R1) that is becoming empty is stored as information indicating its position in the longitudinal direction of the web in a readable memory (M) corresponding to the reel. During the discharge the distance travelled by the web is determined and compared to the memory, and when there is a predetermined length of web to the terminal end point (L) remaining on the reel (R1) that is becoming empty, a splicing command is given, whereafter the leading end of the paper web of a new full reel (R2) is spliced to the paper web (W) being discharged.

Claims

1. A method for unwinding a paper web, in which a first paper web is discharged at a discharged point from an emptying reel that is becoming empty and a second paper web from a new full reel having an attachment point of a leading end of said second paper web is spliced to said first paper web at the discharge speed of the first paper web, comprising the steps of:

storing in a readable memory a position of a terminal end point of said first paper web in a longitudinal direction of said first paper web;

determining a distance traveled by said first web during said discharge;

comparing said distance traveled to said position of said terminal end memory; and

generating a splicing command for splicing the leading end of said second paper web of said full reel to said first paper web being discharged when there is a predetermined length of said first paper web remaining reeled on said emptying reel prior to said terminal end of said first paper web.

2. The method according to claim 1, wherein said splicing command is given when a length from the discharge point to said terminal end point is less than three times a peripheral length of said full reel.

3. The method according to claim 2, wherein said splicing command is given when said amount of said first paper web remaining on said emptying reel is twice said peripheral length of said full reel plus a safety distance of no more than 3 meters, preferably no more than 2 meters.

4. The method according to claim 2, further comprising the steps of:

registering at least one splicing mark representing an angular position of the attachment point of said full reel for each revolution of said full reel; and

wherein said splicing occurs at said at least one splicing marks.

5. The method according to claim 4, wherein a first splicing mark is registered simultaneously with said splicing command or thereafter, a second splicing mark is registered next after the first splicing mark, said splicing occurring at said second splicing mark.

6. The method according to claim 1, further comprising the step of:

synchronizing the rotation of said full reel by reading said memory prior to splicing, such that an attachment point on a surface of said full reel enters a splicing station when there is a predetermined minimum length of said first paper web remaining reeled on said emptying reel prior to said terminal end point.

7. The method according to claim 6, wherein said minimum length of said first paper web is equal to a distance of at most one revolution around said emptying reel.

8. The method according to claim 6, wherein said first paper web is provided with a weakening point along its length, located before said splicing station at a moment of splicing, whereby said first paper web breaks at the location of said weakening point.

9. The method according to claim 8, wherein said first paper web is provided with an adherent area which adheres to said surface of said first paper web of said full reel after said attachment point, said adherent area located in a discharge direction before said weakening point.

10. The method according to claim 1, further comprising the step of:

determining said terminal end point of said first paper web of said emptying reel, at a reel formation stage that precedes the unwinding, by attaching said first paper web to a bottom of said emptying reel to an attachment point and storing said attachment point as a position information in the longitudinal direction of said first paper web in said readable memory which describes said emptying reel.

11. The method according to claim 1, wherein said readable memory is a fault map describing the quality of said emptying reel at different points and produced at a reel formation that precedes said unwinding.

12. An apparatus for unwinding a paper web, comprising:

a first paper web reeled on to an emptying reel;

means for rotating said emptying reel;

means for guiding said first paper web, being discharged from said emptying reel, via a splicing station;

a second paper web reeled on to a full reel, wherein said full reel is structured and arranged such that an outer circumference of said full reel is bounded by said splicing station;

means for rotating said full reel;

a splicing device structured and arranged to splice said second paper web from said full reel to said first paper web being discharged form said emptying reel;

a memory device, wherein a distance to a terminal end point of said first paper web of said emptying reel is stored as information indicating a position of said end point in a longitudinal direction of said first paper web based on an overall length of said first paper web;

a distance determination device for determining a distance traveled by said first paper web; and

a control unit connected to said distance determination device and to said memory device, said control unit being structured and arranged to read said memory device and compare said distance by said first paper web to said distance to said terminal end point, wherein said control unit is structured and arranged to give a splicing command when a predetermined length of said first paper web to said terminal end point remains reeled on said emptying reel.

13. The apparatus according to claim 12, further comprising:

a first sensor connected to said control unit, structured and arranged to indicate a position of at least one locating mark attached to said full reel, said first sensor being provided in a primary station of said full reel.

14. The apparatus according to claim 13, further comprising:

a second sensor connected to said control unit, structured and arranged to indicate a position of at least one locating mark attached to said emptying reel, said second sensor being provided in a secondary station of said emptying reel.

15. The method according to claim 12, wherein said distance determination device is structured and arranged to detect locating marks provided at different locations in a longitudinal direction of said first paper web, wherein said memory device contains information regarding said locating marks.

16. The apparatus according to claim 12, further comprising:

a first sensor connected to said control unit, structured and arranged to indicate a position of a plurality of locating marks attached to said full reel, said first sensor being provided in a primary station of said full reel.

17. The apparatus according to claim 16, further comprising:

a second sensor connected to said control unit, structured and arranged to indicate a position of a plurality of locating marks attached to said emptying reel, said second sensor being provided in a secondary station of said emptying reel.

18. The apparatus according to claim 12, wherein the splicing device is a splicing roll.