Method and apparatus for transdermally sampling or administering a substance to a patient

• US 6,589,202 B1
• Filed: 06/29/2000
• Issued: 07/08/2003
• Est. Priority Date: 06/29/2000
• Status: Expired due to Term

• Current Assignee: Becton, Dickinson & Co
• Original Assignee: Becton, Dickinson & Co
• Inventors: Powell, Kenneth G.
• Primary Examiner(s): MENDEZ, MANUEL A
• Application Number:
  US09/606,907
• Time in Patent Office: 1,104 Days
• Field of Search: 604/20, 604/22, 604/46, 604/21, 604/47, 604/48, 604/890.1, 604/117, 606/183, 606/186, 424/9.8, 424/9.81, 424/441, 600/556, 600/306, 600/362, 128/114.1, 128/907
• US Class Current: 604/27
• CPC Class Codes: A61B 10/0045 Devices for taking samples of body liquids devices for taking blood samples A61B5/15
• CPC Class Codes: A61B 17/205 Vaccinating by means of needles or other puncturing devices
• CPC Class Codes: A61M 2037/0023 Drug applicators using microneedles
• CPC Class Codes: A61M 2037/003 having a lumen
• CPC Class Codes: A61M 37/0015 by using microneedles
• CPC Class Codes: B33Y 80/00 Products made by additive manufacturing

Abstract

A device for delivering or withdrawing a substance from a patient includes a support member, a skin penetrating device and an advancing assembly for advancing the skin penetrating device to an operating position. The advancing assembly includes a supply spool for supporting a web having the skin penetrating devices attached thereon and a take up spool for receiving the web with the spent skin penetrating devices. The support has a bottom wall with at least one opening for exposing the skin penetrating device for penetrating the skin of a patient. In one embodiment the skin penetrating devices are micro needles having a length of about 50-2000 microns.

Claims

1. A device for intradermally withdrawing or delivering a substance to a patient, said device comprising:

a support having a top end, and a bottom end;

a plurality of spaced apart skin penetrating devices,

an advancing assembly for incrementally advancing said skin penetrating devices to said bottom end of said support to a position where at least one of said skin penetrating devices faces outwardly from said bottom end of said support in an operating position for withdrawing a substance or delivering a substance to a patient.

2. The device of claim 1, said support comprising a bottom wall having at least one opening, and wherein said advancing assembly directs said skin penetrating devices through said at least one opening to said operating position.

3. The device of claim 2, further comprising a flexible web having an outer face, a first end and a second end, wherein said skin penetrating devices are attached to said outer face of said web.

4. The device of claim 3, wherein said bottom wall of said support includes a first and second opening, wherein said web extends outwardly through said first opening from an interior of said support and through said second opening into said support.

5. The device of claim 4, wherein said bottom wall includes a platen, said first opening being situated on a first side of said platen and said second opening being situated on a second side of said platen, wherein said advancing assembly advances said web over said platen whereby each of said skin penetrating devices is successively oriented over said platen in said operating position.

6. The device of claim 3, further comprising a supply member in said support for supplying said web.

7. The device of claim 6, wherein said supply member is a supply spool rotatably mounted in said support and said first end of said web is coupled to said supply spool.

8. The device of claim 4, further comprising a receiving member for receiving said web after passing through said second opening in said support.

9. The device of claim 8, wherein said receiving member is a take-up spool rotatably mounted in said support and said second end of said web being coupled to said take up spool.

10. The device of claim 1, wherein each of said skin penetrating devices includes a base and a plurality of skin penetrating members extending from said base.

11. The device of claim 1, wherein each of said skin penetrating devices is a microneedle array.

12. The device of claim 9, wherein said advancing assembly further comprises a handle coupled to said take-up spool for rotating said take-up spool and advancing said skin penetrating members to said operating position.

13. The device of claim 3, wherein said web includes a protective cover overlying said skin penetrating members, and wherein said device includes a device for removing said protective cover from said skin penetrating members before advancing said web and skin penetrating member to said operating position.

14. The device of claim 1, further comprising a housing, wherein said housing has an open end and said support is reciprocally mounted within said housing from a first position where said support and skin penetrating device are retracted from said open end to a second position where at least one of said skin penetrating devices extends from said open end a distance sufficient for contacting the skin of a patient.

15. The device of claim 14, wherein said support is spring biased away from said open end of said housing.

16. An intraepidermal device for withdrawing or delivering a substance though the skin of a patient, said device comprising:

a support having a top end, and a bottom end and a bottom wall at said bottom end;

a supply member for supporting a web having a plurality of spaced apart skin penetrating devices;

a receiving member for receiving said web; and

an advancing assembly for incrementally advancing said web from said supply member across said bottom wall of said support to said receiving member, wherein each of said skin penetrating devices are available for penetrating the skin of a patient when positioned on said bottom wall.

17. The device of claim 16, wherein said supply member is a supply spool and said web is wound on said supply spool.

18. The device of claim 16, wherein said receiving member is a take-up spool.

19. The device of claim 18, wherein said advancing assembly rotates said take-up spool to wind said web onto said spool and to pull said web across said bottom wall.

20. The device of claim 19, wherein said web comprises a cover sheet overlying said skin penetrating devices, wherein said sheet has a longitudinal end coupled to said take-up spool whereby rotation of said take-up spool separates said cover sheet from said web and skin penetrating devices while advancing said skin penetrating devices to said bottom wall.

21. The device of claim 16, wherein said bottom wall includes a platen.

22. The device of claim 16, wherein said substance is a coating on said skin penetrating devices.

23. The device of claim 16, wherein said skin penetrating device includes a base and a plurality of skin penetrating members on said base.

24. The device of claim 16, wherein each of said skin penetrating devices is a microneedle array.

25. The device of claim 24, wherein said microneedle array has a plurality of microneedles of about 50 microns to about 2,000 microns in length.

26. The device of claim 16, further comprising a housing, wherein said housing has an open end and said support is reciprocally mounted within said housing from a first position where said support and skin penetrating device is retracted from said open end to a second position where at least one of said skin penetrating devices extends from said open end a distance sufficient for contacting the skin of a patient.

27. The device of claim 26, wherein said support is spring biased away from said open end of said housing.

28. The device of claim 16, wherein each of said skin penetrating devices is a microneedle array machined from a silicon substrate.

29. The device of claim 28, wherein said microneedles have a substantially square cross-section and a beveled tip.

30. The device of claim 28, wherein a hollow passage extends axially through said microneedles.

31. The device of claim 30, wherein said array of microneedles is mounted on said web such that said hollow passages forms a reservoir.

32. A method of withdrawing or delivering a substance to a patient comprising the steps of

providing a device including a support having a top end, bottom end and a bottom wall, a plurality of spaced apart skin penetrating devices, and an advancing assembly for incrementally advancing said skin penetrating devices to said bottom end of said support to a position where at least one of said skin penetrating devices faces outwardly from said bottom end of said support in an operating position for withdrawing a substance or delivering a substance to a patient,

advancing said skin penetrating devices to present a clean skin penetrating device on said bottom wall to an operating position in a generally downwardly facing direction, and

pressing said device and skin penetrating device against the skin of a patient with sufficient force to penetrate said skin and withdraw or deliver a substance through said skin.

33. The method of claim 32, further comprising advancing a spent skin penetrating device to a receiving member, and advancing a clean skin penetrating member to said operating position.

34. The method of claim 32, wherein said support includes a bottom wall with a first opening and a second opening, and a flexible web having said skin penetrating device attached to an outer face of said web, said web having a first end coupled to said advancing assembly, wherein said method comprises advancing said web through said first opening to said operating position and retracting said web having a spent skin penetrating member through said second opening.

35. The method of claim 34, wherein said advancing assembly further comprises a supply spool having a first end of said web attached thereto and a take-up spool having a second end of said web attached thereto, said method comprising rotating said take-up spool to advance said web and skin penetrating device to said operating position.

36. The method of claim 32, wherein said skin penetrating devices comprise an array of skin penetrating members.

37. The method of claim 36, wherein said array of skin penetrating members include a substance to be delivered to a patient, said method comprising pressing said skin penetrating members against the skin of a patient to penetrate said skin and deliver said substance.

38. The method of claim 36, wherein said skin penetrating members are hollow needles, and said method comprises pressing said needles against the skin of a patient to penetrate said skin and withdraw a substance from said skin.