Acid based micro-emulsions

• US 6,593,279 B2
• Filed: 12/10/1999
• Issued: 07/15/2003
• Est. Priority Date: 12/10/1999
• Status: Expired due to Term

• Current Assignee: Integrity Delaware LLC (Berkshire Hathaway Incorporated)
• Original Assignee: Integrity Industries, Inc. (Berkshire Hathaway Incorporated)
• Inventors: Duncan, William M. Jr., Von Krosigk, James R.
• Primary Examiner(s): TUCKER, PHILIP C
• Application Number:
  US09/459,213
• Publication Number:
  US 20020132740A1
• Time in Patent Office: 1,313 Days
• Field of Search: 507/255, 507/259, 507/261, 507/263, 507/265, 507/266, 507/267, 507/269, 507/277, 507/271, 507/927, 507/929, 507/931, 507/933, 166/312, 510/188, 516/58, 516/73, 516/75, 516/76
• US Class Current: 507/267
• CPC Class Codes: C09K 8/52 Compositions for preventing, limiting or eliminating depositions, e.g. for cleaning
• CPC Class Codes: C09K 8/524 organic depositions, e.g. paraffins or asphaltenes
• CPC Class Codes: Y10S 507/927 Well cleaning fluid
• CPC Class Codes: Y10S 507/929 Cleaning organic contaminant
• CPC Class Codes: Y10S 507/931 Organic contaminant is paraffinic
• CPC Class Codes: Y10S 507/933 Acidizing or formation destroying

Abstract

Acid based micro-emulsions are disclosed comprising water, an acid blend, an anionic surfactant, a nonionic surfactant, a co-solvent, a solvent and an oxidizer. The micro-emulsions have particular utility in cleaning oil sludges and drilling mud residues from well cuttings, well formations and down hole and surface oil well drilling and production equipment.

Claims

1. A chemical composition comprising an emulsified admixture of:

from about 10 to about 70 weight percent water;

from about 1 to about 60 weight percent acid blend, the acid blend including at least one mineral acid and at least one organic acid;

from about 1 to about 50 weight percent of a nonionic surfactant;

from about 1 to about 25 weight percent of an anionic surfactant; and

from about 0.5 to about 40 weight percent solvent.

2. The composition according to claim 1 comprising additionally from about 1 to about 25 weight percent of a co-solvent.

3. The composition according to claim 1 comprising additionally from about 0.05 to about 1.0 weight percent of an oxidizer.

4. The composition according to claim 1 wherein said nonionic surfactant and said anionic surfactant, combined, comprise not more than about 40 weight percent of said composition.

5. The composition according to claim 1 wherein said acid blend comprises from about 8 to about 16 weight percent of said composition.

6. The composition according to claim 1 wherein said anionic surfactant comprises from about 12% to about 16% by weight of said composition.

7. The composition according to claim 1 wherein said nonionic surfactant comprises from about 2 to about 6 weight percent of said composition.

8. The composition according to claim 1 wherein said solvent comprises from about 5 to about 10 weight percent of said composition.

9. The composition according to claim 2 wherein said co-solvent comprises from about approximately 3 to about 16 weight percent of said composition.

10. The composition according to claim 3 wherein said composition comprises a micro-emulsion.

35. A method for cleaning and water-wetting formation cuttings removed from a well bore, which formation cuttings are coated with petroleum based materials, said method comprising

contacting said cuttings with a chemical composition comprising a micro-emulsified chemical composition according to claim 1, 11 or 15.

36. A method for cleaning and water wetting cuttings removed from a well bore which cuttings are coated with synthetic base drilling mud, said method comprising contacting said cuttings with a micro-emulsified chemical composition in accordance with claim 1, 11 or 15.

37. A method for cleaning a well bore comprising introducing into said well bore a micro-emulsified chemical composition in accordance with claim 1, 11 or 15.

38. A method for cleaning a well bore comprising

circulating through said well bore a water wash;

subsequently introducing into said well bore a micro-emulsified chemical composition in accordance with claim 1, 11 or 15; and

subsequently flushing said chemical composition from said well bore with a water flush.

39. The method according to claim 38 wherein said water wash additionally comprises a dilute surfactant.

11. A chemical composition comprising a micro-emulsified admixture of:

from about 10 to about 70 weight percent water;

from about 1 to about 60 weight percent acid blend, the acid blend including at least one mineral acid and at least one organic acid;

from about 1 to about 25 weight percent of a nonionic surfactant selected from the group consisting of (1) condensation products of ethylene oxide with aliphatic alcohols having from 8 to 22 carbon atoms in either straight or branched chain configuration, (2) condensation products of ethylene oxide with a phenol, and (3) mixtures thereof;

from about 1 to about 25 weight percent of an anionic surfactant selected from the group consisting of fatty acid soaps, alpha olefin sulfonate, sulfonates, amine ethoxylates, amine salts of linear alkyl benzene sulfonic acid, aromatic sulfonates, metal salts of olefin sulfonate and alcohol sulfates and sulfonates, and mixtures thereof which function as anionic surfactants;

wherein the aromatic sulfonates comprise cumene, xylene, and toluene sulfonate;

from about 0.5 to about 40 weight percent of solvent selected from the group consisting of limonene, d-limonene, terpenes, terpinol, pinenes, pentenes, para-cymene, di-butyl ether, butyl butyrate, amyl acetate, acetates, oleates, stearates, heptanoate, laurates, caprylates, adipates, butyrates, iso-butyrates, esters, diethers, olefins, alpha olefins, xylene, toluene, isoparaffins, two ethyl hexanol, hexanol, and mixtures thereof.

12. The composition in accordance with claim 11 comprising additionally from about 1 to about 25 weight percent of a co-solvent selected from the group consisting of n-butanol, iso-butanol, n-butoxyl propanol, n-butoxyl ethanol, glycols, ethers, and mixtures thereof;

the glycols comprising propylene glycol, ethylene glycol, butylene glycol, hexylene glycol, di-propylene glycol, di-ethylene glycol, tri-propylene glycol, triethylene glycol and poly glycols;

the ethers comprising mono-methyl ether and mono-butyl ether.

13. The composition according to claim 11 comprising additionally from about 0.05 to about 1 weight percent of an oxidizer selected from the group consisting of potassium permanganate, sodium permanganate, calcium permanganate and peroxide.

14. A chemical composition according to claim 11 comprising additionally from about 0 to about 10 weight percent of an cationic surfactant selected from the group consisting of quaternaries, halogenated amines, complex amides and amido-amines and mixtures thereof.

33. The composition according to claim 11 or 15 wherein said emulsified admixture comprises a substantially visually clear emulsion having a continuous phase and a dispersed phase, with said water, acid, surfactants and co-solvents, if used, comprising the continuous phase and said solvent comprising the dispersed phase.

40. The composition of claim 11 wherein said mineral acid is selected from the group consisting of hydrochloric acid, phosphoric acid, sulfuric acid, hydrofluoric acid, ammonium bifluoride, nitric acid, and mixtures thereof.

41. The composition of claim 11 wherein said organic acid is selected from the group consisting of citric acid, oxalic acid, maleic acid, acetic acid, fumaric acid, malic acid, glutaric acid, glutamic acid, and mixtures thereof.

15. A micro-emulsion comprising a micro-emulsified admixture of:

from about 10 to about 70 weight percent water;

from about 1 to about 5 weight percent of a first surfactant selected from the group consisting of condensation products of ethylene oxide with aliphatic alcohols having from 8 to 22 carbon atoms in either straight or branched chain configuration;

from about 1 to about 5 weight percent of a second surfactant selected from the group consisting of condensation products of ethylene oxide and a phenol;

from about 8 to 15 weight percent of a third surfactant selected from the group consisting of fatty acid soaps, alpha olefin sulfonate, sulfonates, amine ethoxylates, amine salts of linear alkyl benzene, sulfonic acid, aromatic sulfonates, metal salts of olefin sulfonates, and mixtures thereof which function as anionic surfactants;

wherein the aromatic sulfonates comprise cumene, xylene, and toluene;

from about 3 to about 16 weight percent of a co-solvent selected from the group consisting of n-butanol, iso-butanol, n-butoxyl propanol, n-butoxyl ethanol, glycols, ethers, and mixtures thereof;

the glycols comprising propylene glycol, ethylene glycol, butylene glycol, hexylene glycol, di-propylene glycol, di-ethylene glycol, tri-propylene glycol, triethylene glycol and poly glycols;

the ethers comprising mono-methyl ether and mono-butyl ether;

from about 5 to about 10 weight percent of a solvent selected from the group consisting of limonene, d-limonene, terpenes, terpinol, pinenes, pentenes, para-cymene, di-butyl ether, butyl butyrate, amyl acetate, acetates, oleates, stearates, heptanoate, laurates, caprylates, adipates, butyrates, iso-butyrates, esters, diethers, olefins, alpha olefins, xylene, toluene, isoparaffins, two ethyl hexanol, hexanol, and mixtures thereof; and

from about 8 to about 16 weight percent of an acid comprising hydrochloric, phosphoric, sulfuric, hydrofluoric, ammonium bifluoride, nitric, citric, oxalic, maleic, acetic, fumaric, malic, glutaric, glutamic, and mixtures thereof.

16. The composition according to claim 15 comprising additionally from about 0.05 to about 1 weight percent of an oxidizer.

17. The composition according to claim 15 comprising additionally from about 0.1 to about 5 weight percent of an acid inhibitor.

18. The composition according to claim 15 wherein said second surfactant is selected from the group consisting of condensation products of ethylene oxide with nonyl phenol, phenol, butyl phenol, di-nonyl phenol and octyl phenol.

19. The composition according to claim 15 wherein said first surfactant is an ethoxylated fatty alcohol containing from 11 to 14 carbon atoms.

20. The composition according to claim 15 wherein said second surfactant is a nonyl phenol 10 mole ethoxylate.

21. The composition according to claim 15 wherein said third surfactant is an alpha olefin sulfonate.

22. The composition according to claim 15 wherein said third surfactant is a mixture of an amine ethoxylate and an amine salt of a linear alkyl benzene sulfonic acid.

23. The composition according to claim 15 wherein said third surfactant is a mixture of an amine ethoxylate and an alpha olefin sulfonate.

24. The composition according to claim 15 wherein said co-solvent is selected from the group consisting of butylene glycol, di-propylene glycol, and mixtures of butylene glycol and butoxyl ethanol.

25. The composition according to claim 15 wherein said solvent is selected from the group consisting of terpene, d-limonene, dipentene, 2,2,4-trimethyl-1,3-pentanediol mono-isobuteryate, mixtures of terpene and 2,2,4-trimethyl-1,3-pentanediol mono-isobuteryate, isoparaffins, alpha olefins, 2-ethylhexyl oleate, and mixtures thereof.

26. The composition according to claim 15 wherein said acid comprises a mixture of citric, oxalic, hydrochloric, and phosphoric acids.

27. The composition according to claim 15 wherein said acid comprises a mixture of sulfuric, citric, maleic, hydrochloric and phosphoric acids.

28. The composition according to claim 15 wherein said acid comprises a mixture of citric, maleic, hydrochloric, and phosphoric acids.

29. The composition according to claim 15 wherein said acid comprises a mixture sulfuric, citric, oxalic, hydrochloric, and phosphoric acids.

30. The composition according to claim 15 wherein said acid comprises a mixture of sulfuric, citric, oxalic, hydrochloric, ammonium bifluoride and phosphoric acids.

31. The composition according to claim 15 wherein said acid comprises a mixture of sulfuric, citric, oxalic, hydrochloric, hydrofluoric and phosphoric acids.

32. The composition in accordance with claim 16 wherein said oxidizer is potassium permanganate.

34. A method for preparing a micro-emulsified well cleaning composition comprising admixing with continuous mixing from about 10 to about 70 weight percent water, from about 1 to about 60 weight percent acid, from about 1 to about 25 weight percent nonionic surfactant, from about 1 to about 25 weight percent anionic surfactant and from about 1 to about 25 weight percent of a co-solvent to provide a first intermediate mixture;

and

adding to said first intermediate mixture, with continuous mixing, from about 0.5 to about 40 weight percent solvent and from about 0.05 to about 1 weight percent oxidizer, based on the final weight of said emulsion, and

continuing mixing until said components comprise a micro-emulsion.

42. A method for preparing a micro-emulsified well cleaning composition comprising admixing with continuous mixing from about 10 to about 70 weight percent water, from about 1 to about 60 weight percent acid blend including at least one mineral acid and at least one organic acid, from about 1 to about 50 weight percent of a nonionic surfactant, from about 1 to about 25 weight percent of an anionic surfactant, and from about 1 to about 25 weight percent of a co-solvent to provide a first intermediate mixture;

and

adding to said first intermediate mixture, with continuous mixing, from about 0.5 to about 40 weight percent solvent and from about 0.05 to about 1 weight percent oxidizer, based on the final weight of said emulsion, and

continuing mixing until said components comprise a micro-emulsion.

43. A chemical composition comprising an emulsified admixture of:

from about 10 to about 70 weight percent water;

from about 1 to about 60 weight percent acid blend, the acid blend including at least one mineral acid and at least one organic acid;

from about 1 to about 25 weight percent nonionic surfactant;

from about 1 to about 25 weight percent anionic surfactant; and

from about 0.5 to about 40 weight percent solvent.

44. A chemical composition comprising a micro-emulsified admixture of:

from about 10 to about 70 weight percent water;

from about 1 to about 60 weight percent of at least one of a mineral acid and an organic acid selected from the group consisting of hydrochloric, phosphoric, sulfuric, hydrofluoric, ammonium bifluoride, nitric, citric, oxalic, maleic, acetic, fumaric, malic, glutaric, glutamic, and mixtures thereof;

from about 1 to about 25 weight percent of a nonionic surfactant selected from the group consisting of (1) condensation products of ethylene oxide with aliphatic alcohols having from 8 to 22 carbon atoms in either straight or branched chain configuration, (2) condensation products of ethylene oxide with a phenol, and (3) mixtures thereof;

from about 1 to about 25 weight percent of an anionic surfactant selected from the group consisting of fatty acid soaps, alpha olefin sulfonate, sulfonates, amine ethoxylates, amine salts of linear alkyl benzene sulfonic acid, aromatic sulfonates, metal salts of olefin sulfonate and alcohol sulfates and sulfonates, and mixtures thereof which function as surfactants;

wherein the aromatic sulfonates comprise cumene, xylene, and toluene sulfonate;

from about 0.5 to about 40 weight percent of solvent selected from the group consisting of limonene, d-limonene, terpenes, terpinol, pinenes, pentenes, para-cymene, di-butyl ether, butyl butyrate, amyl acetate, acetates, oleates, stearates, heptanoate, laurates, caprylates, adipates, butyrates, iso-butyrates, esters, diethers, olefins, alpha olefins, xylene, toluene, isoparaffins, two ethyl hexanol, hexanol, and mixtures thereof.