Position sensor

• US 6,593,730 B2
• Filed: 06/21/2001
• Issued: 07/15/2003
• Est. Priority Date: 02/01/2000
• Status: Expired due to Fees

• Current Assignee: ZF Friedrichshafen AG (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Original Assignee: Cherry GmbH
• Inventors: Zapf, Martin
• Primary Examiner(s): Lefkowitz, Edward
• Assistant Examiner(s): KINDER, DARRELL D
• Application Number:
  US09/885,534
• Publication Number:
  US 20020196015A1
• Time in Patent Office: 754 Days
• Field of Search: 324/207.12, 324/207.24, 324/207.25, 324/207.17, 324/207.16, 340/870.32
• US Class Current: 324/207.17
• CPC Class Codes: G01D 5/2275 by a movable non-ferromagnetic conductive element
• CPC Class Codes: G01D 5/2291 Linear or rotary variable differential transformers (LVDTs/RVDTs) having a single primary coil and two secondary coils

Abstract

A position sensor for determining a set position thereof is disclosed. The sensor comprises a time-varying magnetic field generator. A movable electrically conductive element is positioned such that the time-varying magnetic field generates eddy currents therein. At least one pick-up is provided for generating a signal in response to the time-varying magnetic field. Movement of the conductive element relative to the pick-up alters the magnetic coupling between the magnetic field generator and the pick-up allowing the set position to be determined unambiguously.

Claims

1. A position sensor for determining a set position thereof, comprising:

a time-varying magnetic field generator;

an electrically conductive movable element positioned such that said time-varying magnetic field generates eddy currents therein;

at least two pick-ups each for generating signals in response to said time-varying magnetic field; and

a signal processor arranged to receive said signals and to determine the set position of the position sensor,

wherein the said conductive element is movable relative to the at least two pick-ups such that the signals generated by said pick-ups have a magnitude which is dependent on the position of said conductive element, the position of the conductive element corresponding to the set position of the rotary sensor,

wherein the signal processor is arranged to receive and process the signals from said at least two pick-ups in combination,

wherein the time-varying magnetic field generator comprises a conductive drive loop and an alternating current generator for passing an alternating current around said drive loop and said at least two pick-ups, said pick-ups comprising sensor loops, each arranged within a projected area of said drive loop, such that said two sensor loops have a combined projected area which is less than the projected area of said drive loop, and

wherein said electrically conductive movable element has a surface area substantially equal to the projected area of each one of said two sensor loops.

2. A rotary position sensor according to claim 1, wherein the drive loop is substantially circular in outline and wherein the two sensor loops each have a projected area in the shape of a sector of a circle, and the conductive element is rotatable relative to the two sensor loops.

3. A rotary position sensor according to claim 2, wherein the projected area of said two sensor loops is substantially equal to two thirds the projected area of said drive loop and wherein said conductive element has a surface which is in the shape of a sector of a circle, substantially equal to the projected area of one sensor loop.

4. A rotary position sensor according to claim 2, wherein the signal processor calculates the sum and the quotient of the pick-up signals to determine the unambiguous sensor position.

5. A rotary position sensor according to claim 1, wherein the sensor incorporates an isolation switch.

6. A position sensor for determining a set position thereof, comprising a plurality of sensors multiplexed to a single signal processor, each sensor comprising:

a time-varying magnetic field generator;

an electrically conductive element positioned such that said time-varying magnetic field generates eddy currents therein;

at least two pick-ups each for generating signals in response to said time-varying magnetic field; and

a signal processor arranged to receive said signals and to determine the set position of the position sensor,

wherein the said conductive element is movable relative to the at least two pick-ups such that the signals generated by said pick-ups have a magnitude which is dependent on the position of said conductive element, the position of the conductive element corresponding to the set position of the rotary sensor, and

wherein the signal processor is arranged to receive and process the signals from said at least two pick-ups in combination, and

wherein the sensor comprises a conductive drive loop and an alternating current generator for passing an alternating current around said drive loop and said at least two pick-ups, said pick-ups comprising sensor loops, each arranged within a projected area of said drive loop such that said two sensor loops have a combined projected area which is less than the projected area of said drive loop, and

wherein said electrically conductive element has a surface area substantially equal to the projected area of each one of said two sensor loops.

7. A rotary position sensor according to claim 6, wherein the drive loop is substantially circular in outline and wherein the two sensor loops each have a projected area in the shape of a sector of a circle, and the conductive element is rotatable relative to the two sensor loops.

8. A rotary position sensor according to claim 6, wherein the projected area of said two sensor loops is substantially equal to two thirds the projected area of said drive loop and wherein said conductive element has a surface which is in the shape of a sector of a circle.

9. A rotary position sensor according to claim 6, wherein the signal processor calculates the sum and the quotient of the pick-up signals to determine an unambiguous sensor position.