Learning proximity detector

• US 6,594,615 B2
• Filed: 04/02/2001
• Issued: 07/15/2003
• Est. Priority Date: 03/31/2000
• Status: Expired due to Term

• Current Assignee: Schneider Electric Industries Sa (Schneider Electric SE)
• Original Assignee: Schneider Electric Industries Sa (Schneider Electric SE)
• Inventors: Bernard, Jacques, Brault, Christophe
• Primary Examiner(s): Barlow, John
• Assistant Examiner(s): Pretlow, Demetrius R.
• Application Number:
  US09/822,346
• Publication Number:
  US 20020045998A1
• Time in Patent Office: 834 Days
• Field of Search: 702/150, 702/88, 702/94, 324/207.16, 324/207.26, 324/207.2, 331/65
• US Class Current: 702/150
• CPC Class Codes: H03K 17/945 Proximity switches H03K17/96 takes precedence

Abstract

A self-adaptable proximity detector delivering a binary output signal for the presence or absence of a target. The proximity detector includes a processing unit and operates according to a short learning mode for an adjustment relative to its environment, according to a long learning mode for an adjustment relative to its environment and to a target, and according to a working mode corresponding to normal operation. The proximity detector also includes a variable digital storage resistor driven by the processing unit in the learning mode and connected to the detection stage so that variation of the value of the digital resistor causes a variation of the switching threshold. In the working mode, the processing unit is in a standby state and the variable digital storage resistor remains at its set operating value.

Claims

1. A proximity detector comprising:

a sensor device configured to deliver an analog signal according to a distance of a target;

a detection stage configured to deliver a detection signal resulting from a comparison between the analog signal and a switching threshold;

an output stage configured to amplify and shape the detection signal and to deliver an output logic signal; and

a processing unit configured to receive as an input the detection signal,

wherein the proximity detector operates according to a learning mode corresponding to an adjustment of a range of the proximity detector and according to a working mode corresponding to a normal operating mode of the proximity detector,

wherein the proximity detector comprises a variable digital storage resistor driven by the processing unit in the learning mode and connected to the detection stage in such a way that a variation of a value of the variable digital storage resistor causes a variation of the switching threshold, and

wherein the processing unit is in a standby state when the proximity detector is in the working mode to reduce leak-current and to reduce power consumption.

2. The proximity detector according to claim 1, wherein the processing unit varies the value of the variable digital storage resistor until the detection signal switches during the learning mode, for determining a set operating value stored in the variable digital storage resistor and applied during the working mode.

3. The proximity detector according to claim 1, further comprising a conversing unit connected to the processing unit and configured to enable an operator to select one of the learning mode and the working mode and to inform the operator on a state of the proximity detector.

4. The proximity detector according to claim 3, wherein the conversing unit comprises a push button and a light emitting diode directly mounted on the proximity detector.

5. The proximity detector according to claim 3, wherein the learning mode for the proximity detector comprises one of a short learning mode wherein a teaching of the proximity detector is only performed relatively to the environment of the proximity detector, and a long learning mode wherein the teaching of the proximity detector is performed relatively to the environment of the proximity detector and relatively to the target placed at a distance from the proximity detector.

6. The proximity detector according to claim 5, wherein a selection between the short learning mode and the long learning mode is performed through the conversing unit.

7. The proximity detector according to claim 5, wherein the processing unit sets the variable digital storage resistor to an extreme value during the teaching of the proximity detector relatively to the environment of the proximity detector, then varies the variable digital storage resistor up to an environment detection value corresponding to a switching of the detection signal.

8. The proximity detector according to claim 7, wherein the processing unit calculates an environmental difference depending on the environment detection value and on the extreme value, then, if the environmental difference is less than a sensitivity threshold contained in the processing unit, the processing unit signals a fault and the end of the learning mode through the conversing unit.

9. The proximity detector according to claim 8, wherein in the short learning mode, if the environmental difference is greater than or equal to the sensitivity threshold, the processing unit sets the variable digital storage resistor to the set operating value which is equal to the environment detection value reduced by the sensitivity threshold, signals the end of the learning mode through the conversing unit and switches back to the working mode automatically.

10. The proximity detector according to claim 8, wherein in the long learning mode and after having placed the target at the distance from the proximity detector, the processing unit varies the variable digital storage resistor up to a target detection value corresponding to the switching of the detection signal.

11. The proximity detector according to claim 10, wherein in the long learning mode, the processing unit calculates a target difference depending on the target detection value and on the environment detection value, then, if the target difference is less than the sensitivity threshold contained in the processing unit, the processing unit signals the fault through the conversing unit and, if the target difference is greater than or equal to the sensitivity threshold, the processing unit sets the variable digital storage resistor to the set operating value equal to the target detection value, signals the end of the learning mode through the conversing unit and switches back to the working mode automatically.

12. A proximity detector comprising:

a sensor means for delivering an analog signal according to a distance of a target;

a detection means for delivering a detection signal resulting from a comparison between the analog signal and a switching threshold;

an amplifying means for amplifying and shaping the detection signal and for delivering an output logic signal; and

a processing means that receives as an input the detection signal,

wherein the proximity detector operates according to a learning mode corresponding to an adjustment of a range of the proximity detector and according to a working mode corresponding to a normal operating mode of the proximity detector,

wherein the proximity detector comprises a variable digital storage means driven by the processing means in the learning mode and connected to the detection means in such a way that a variation of a value of the variable digital storage means causes a variation of the switching threshold, and

wherein the processing means is in a standby state when the proximity detector is in the working mode to reduce leak-current and to reduce power consumption.

13. The proximity detector according to claim 12, wherein the processing means varies the value of the variable digital storage means until the detection signal switches during the learning mode, for determining a set operating value stored in the variable digital storage means and applied during the working mode.

14. The proximity detector according to claim 12, further comprising a conversing means connected to the processing means for enabling an operator to select one of the learning mode and the working mode and to inform the operator on a state of the proximity detector.

15. The proximity detector according to claim 14, wherein the conversing means comprises a push button and a light emitting diode directly mounted on the proximity detector.

16. The proximity detector according to claim 14, wherein the learning mode for the proximity detector comprises one of a short learning mode wherein a teaching of the proximity detector is only performed relatively to the environment of the proximity detector, and a long learning mode wherein the teaching of the proximity detector is performed relatively to the environment of the proximity detector and relatively to the target placed at a distance from the proximity detector.

17. The proximity detector according to claim 16, wherein a selection between the short learning mode and the long learning mode is performed through the conversing means.

18. The proximity detector according to claim 16, wherein the processing means sets the variable digital storage means to an extreme value during the teaching of the proximity detector relatively to the environment of the proximity detector, then varies the variable digital storage means up to an environment detection value corresponding to a switching of the detection signal.

19. The proximity detector according to claim 18, wherein the processing means calculates an environmental difference depending on the environment detection value and on the extreme value, then, if the environmental difference is less than a sensitivity threshold contained in the processing means, the processing means signals a fault and the end of the learning mode through the conversing means.

20. The proximity detector according to claim 19, wherein in the short learning mode, if the environmental difference is greater than or equal to the sensitivity threshold, the processing means sets the variable digital storage means to the set operating value which is equal to the environment detection value reduced by the sensitivity threshold, signals the end of the learning mode through the conversing means and switches back to the working mode automatically.

21. The proximity detector according to claim 19, wherein in the long learning mode and after having placed the target at the distance from the proximity detector, the processing means varies the variable digital storage means up to a target detection value corresponding to the switching of the detection signal.

22. The proximity detector according to claim 21, wherein in the long learning mode, the processing means calculates a target difference depending on the target detection value and on the environment detection value, then, if the target difference is less than the sensitivity threshold contained in the processing means, the processing means signals the fault through the conversing means and, if the target difference is greater than or equal to the sensitivity threshold, the processing means sets the variable digital storage means to the set operating value equal to the target detection value, signals the end of the learning mode through the conversing means and switches back to the working mode automatically.