Adjustable pedal system with fail-safe device

• US 6,595,082 B2
• Filed: 07/03/2001
• Issued: 07/22/2003
• Est. Priority Date: 07/03/2001
• Status: Expired due to Fees

• Current Assignee: Strattec Power Access LLC (Strattec Security Corporation)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Liimatta, Irving F, Trombley, Eric C, Moury, Michael Todd
• Primary Examiner(s): Fenstermacher, David
• Assistant Examiner(s): Johnson, Vicky A.
• Application Number:
  US09/898,308
• Publication Number:
  US 20030005790A1
• Time in Patent Office: 749 Days
• Field of Search: 745/12, 745/13, 745/14, 745/60, 745/61, 745/22, 745/005
• US Class Current: 74/512
• CPC Class Codes: G05G 1/405 infinitely adjustable
• CPC Class Codes: Y10T 74/20528 Foot operated
• CPC Class Codes: Y10T 74/20534 Accelerator

Abstract

An adjustable pedal system has a first pedal pivotally attached to the translatable nut of a first jack screw actuator for adjusting the fore and aft position of the first pedal and a second pedal pivotally attached to the translatable nut of a second jack screw actuator for adjusting the fore and aft position of the second pedal. An electric motor drives the translatable nuts fore and aft, and a fail-safe device that includes a motor control switch operated by the fore and aft movements of two of the nuts limits misalignment of the two pedals due to adjustments.

Claims

1. An adjustable pedal system comprising,

a first pedal attached to a first actuator for adjusting position of the first pedal in a fore and aft direction,

a second pedal attached to a second actuator for adjusting position of the second pedal in the fore and aft direction,

a power source drivingly connected to the first actuator and to the second actuator to move the first pedal and the second pedal, respectively in the fore and aft direction, and

a fail-safe device connected to a first moving part of the first actuator and to a second moving part of the second actuator to limit misalignment of the first pedal with respect to the second pedal in the fore and aft direction;

the fail-safe device having a first rotor that is connected to the first moving part, a second rotor that is connected to the second moving part, the first rotor having a cam and second rotor having a cam follower, the cam follower engaging the cam to spread the first rotor and the second rotor apart in an axial direction responsive to relative rotation of the first rotor with respect to the second rotor.

2. The adjustable pedal system as defined in claim 1 wherein the first rotor and the second rotor have an aligned position where the first rotor and the second rotor are closest to each other in the axial direction and wherein the fail-safe device includes a first torsion spring biasing the first rotor toward the aligned position, and a second torsion spring biasing the second rotor toward the aligned position.

3. The adjustable pedal system as defined in claim 2 wherein the cam and the cam follower are bi-directional.

4. An adjustable pedal system comprising,

a first pedal attached to a first actuator for adjusting position of the first pedal in a fore and aft direction,

a second pedal attached to a second actuator for adjusting position of the second pedal in the fore and aft direction,

a power source drivingly connected to the first actuator via a first drive cable and to the second actuator via a second drive cable to move the first pedal and the second pedal, respectively in the fore and aft direction, and

a fail-safe device to limit misalignment of the first pedal with respect to the second pedal in the fore and aft direction having a first rotor connected to a first moving part of the first actuator and a second rotor connected to a second moving part of the second actuator,

the first rotor and the second rotor having an aligned position where the first rotor and the second rotor are closest to each other in an axial direction,

the fail-safe device including a first torsion spring biasing the first rotor toward the aligned position, and a second torsion spring biasing the second rotor toward the aligned position, and

the first rotor having a plurality of circumferentially spaced cams and second rotor having a plurality of circumferentially spaced cam followers, the cam followers engaging the cams to spread the first rotor and the second rotor apart in the axial direction responsive to relative rotation of the first rotor with respect to the second rotor.

5. The adjustable pedal system as defined in claim 4 wherein the first rotor is juxtaposed the second rotor, the first torsion spring is outboard of the first rotor, and the second torsion spring is outboard of the second rotor.

6. The adjustable pedal system as defined in claim 5 wherein the cams and the cam followers are bi-directional.

7. An adjustable pedal system comprising,

a first pedal attached to a first actuator via a first drive cable for adjusting position of the first pedal in a fore and aft direction,

a second pedal attached to a second actuator via a second drive cable for adjusting position of the second pedal in the fore and aft direction,

an electric motor drivingly connected to the first actuator and to the second actuator to move the first pedal and the second pedal, respectively in the fore and aft direction, and

a fail-safe device to limit misalignment of the first pedal with respect to the second pedal in the fore and aft direction having a first rotor connected to a first moving part of the first actuator by a first cable and a second rotor connected to a second moving part of the second actuator by a second cable,

the first rotor and the second rotor having an aligned position where the first rotor and the second rotor are closest to each other in an axial direction,

the fail-safe device including a first torsion spring biasing the first rotor toward the aligned position, and a second torsion spring biasing the second rotor toward the aligned position, and

the first rotor having a plurality of circumferentially spaced cams and second rotor having a plurality of circumferentially spaced cam followers, the cam followers engaging the cams to spread the first rotor and the second rotor apart in the axial direction responsive to relative rotation of the first rotor with respect to the second rotor, and

the fail-safe device including a switch that controls operation of the electric motor and that is responsive to the position of one of the first rotor and the second rotor in the axial direction.

8. The adjustable pedal system as defined in claim 7 wherein the first rotor is juxtaposed the second rotor, the first torsion spring is outboard of the first rotor, the second torsion spring is outboard of the second rotor, the switch is outboard of the one of the first rotor and the second rotor, and the switch has a plunger that engages the one of the first rotor and the second rotor.

9. The adjustable pedal system as defined in claim 8 wherein the cams and the cam followers are bi-directional.