Waterproof connector

• US 6,595,800 B2
• Filed: 07/10/2001
• Issued: 07/22/2003
• Est. Priority Date: 07/13/2000
• Status: Expired due to Fees

• Current Assignee: JST Manufacturing Company Limited
• Original Assignee: JST Manufacturing Company Limited
• Inventors: Murata, Norio, Yuasa, Katsuhiko
• Primary Examiner(s): Ta, Tho D.
• Assistant Examiner(s): TSUKERMAN, LARISA Z
• Application Number:
  US09/903,191
• Publication Number:
  US 20020006747A1
• Time in Patent Office: 742 Days
• Field of Search: 439/528, 439/587-589, 439/274-279, 439/148-149, 439/163, 439/301, 439/475, 439/710, 439/157, 439/595
• US Class Current: 439/587
• CPC Class Codes: H01R 13/5208 having at least two cable receiving openings

Abstract

A waterproof connector includes a housing in which a terminal is to be held, having an opening on its terminal insertion side, a sealing member inserted in the opening of the housing, having a sealing part, which is provided on the outer circumference of the sealing member and airtightly contacts the inner surface of the opening, and having a plurality of through holes, each of which allows a terminal to pass through and each of which has a respective inner surface that is able to airtightly contact an electric wire, and covers provided for the respective through holes, a circumferential part of each of the covers being integrally connected over the entire circumference to the circumferential wall of the through hole, and the circumferential part being formed into a thickness that can be broken by human force.

Claims

1. A waterproof electrical connector comprising:

a housing with a cavity therein adapted to receive an electrical terminal, and an opening of said housing that communicates into said cavity; and

a sealing member including a sealing member body that is inserted in a sealed manner into said opening of said housing, and that has at least one through hole passing therethrough into said cavity, and including at least one seal cover respectively allocated to said at least one through hole;

wherein;

each said through hole is adapted to receive therein in a sealed manner an electric wire connected to the electrical terminal;

each respective said seal cover includes a seal cover central portion and a seal cover circumferential portion that entirely circumferentially surrounds said central portion and that integrally connects said central portion to a circumferential rim of a respective said through hole at an end of said respective through hole at a surface of said sealing member body, so that said circumferential portion and said central portion together form said respective seal cover as a continuous closed cover that is integral with said sealing member body and that closes said respective through hole in an initial first condition of said waterproof electrical connector;

said circumferential portion of each said respective seal cover has a thickness that can be broken by applying a human force to said respective seal cover; and

said central portion of each said respective seal cover protrudes from said surface of said sealing member body away from said sealing member body.

2. The waterproof electrical connector according to claim 1, wherein said surface is an external surface of said sealing member body facing outwardly away from said cavity of said housing, and wherein said central portion of each said respective seal cover protrudes outwardly from said external surface in a direction away from said cavity of said housing.

3. The waterproof electrical connector according to claim 1, wherein said surface is an inner surface of said sealing member body facing inwardly into said cavity of said housing, and wherein said central portion of each said respective seal cover protrudes inwardly into said cavity of said housing from said inner surface of said sealing member body.

4. The waterproof electrical connector according to claim 1, wherein said circumferential portion is preferentially and more easily rupturable than said central portion of each said respective seal cover.

5. The waterproof electrical connector according to claim 4, wherein said thickness of said circumferential portion is thinner than a thickness of said central portion of each said respective seal cover.

6. The waterproof electrical connector according to claim 1, wherein said central portion of each said respective seal cover protruding away from said sealing member body has a hollow bowl shape with a hollow interior communicating continuously with said respective through hole.

7. The waterproof electrical connector according to claim 1, wherein said central portion of each said respective seal cover protruding away from said sealing member body includes a solid non-hollow protruding nub projecting from said end of said respective through hole.

8. The waterproof electrical connector according to claim 1, wherein said circumferential portion of said respective seal cover is entirely rupturable to completely separate said respective seal cover from said sealing member body, thus defining a second condition of said waterproof electrical connector in which said circumferential portion of said respective seal cover is entirely ruptured and said respective seal cover is thereby completely separated and removed from said sealing member body along said circumferential portion which has been entirely ruptured.

9. The waterproof electrical connector according to claim 1, wherein each said respective seal cover further includes a reinforcing part that has a thickness greater than said thickness of said circumferential portion of said respective seal cover, and that extends across said circumferential portion and connects said central portion of said respective seal cover to said sealing member body.

10. The waterproof electrical connector according to claim 9, wherein said reinforcing part resists rupturing when said circumferential portion of said respective seal cover is broken, so that said reinforcing part permanently connects said central portion of said respective seal cover to said sealing member body even when said circumferential portion is broken to open said respective through hole.

11. The waterproof electrical connector according to claim 1, wherein said at least one through hole includes a plurality of said through holes, said at least one seal cover includes a plurality of said seal covers respectively allocated to said through holes, and said sealing member further includes a connecting member that is integrally connected to and permanently interconnects said central portions of a group of said seal covers.

12. A waterproof electrical connector comprising:

a housing with a cavity therein adapted to receive an electrical terminal, and an opening of said housing that communicates into said cavity; and

a sealing member including a sealing member body that is inserted in a sealed manner into said opening of said housing, and that has at least one through hole passing therethrough into said cavity, and including at least one seal cover respectively allocated to said at least one through hole;

wherein;

each said through hole is adapted to receive therein in a sealed manner an electric wire connected to the electrical terminal;

each respective said seal cover includes a seal cover central portion and a seal cover circumferential portion that entirely circumferentially surrounds said central portion and that integrally connects said central portion to a circumference of a respective said through hole so that said circumferential portion and said central portion together form said respective seal cover as a continuous closed cover that is integral with said sealing member body and that closes said respective through hole in an initial first condition of said waterproof electrical connector;

said circumferential portion of each said respective seal cover has a thickness that can be broken by applying a human force to said respective seal cover; and

said circumferential portion of said respective seal cover is entirely rupturable to completely separate said respective seal cover from said sealing member body, thus defining a second condition of said waterproof electrical connector in which said circumferential portion of said respective seal cover is entirely ruptured and said respective seal cover is thereby completely separated and removed from said sealing member body along said circumferential portion which has been entirely ruptured.

13. The waterproof electrical connector according to claim 12, wherein said circumferential portion is preferentially and more easily rupturable than said central portion of each said respective seal cover.

14. The waterproof electrical connector according to claim 12, wherein said central portion of each said respective seal cover protrudes away from said sealing member body and has a hollow bowl shape with a hollow interior communicating continuously with said respective through hole.

15. The waterproof electrical connector according to claim 12, wherein said central portion of each said respective seal cover protrudes away from said sealing member body and includes a solid non-hollow protruding nub projecting from an end of said respective through hole.

16. The waterproof electrical connector according to claim 12, wherein said at least one through hole includes a plurality of said through holes, said at least one seal cover includes a plurality of said seal covers respectively allocated to said through holes, and said sealing member further includes a connecting member that is integrally connected to and permanently interconnects said central portions of a group of said seal covers.