Body support system

• US 6,598,251 B2
• Filed: 06/15/2001
• Issued: 07/29/2003
• Est. Priority Date: 06/15/2001
• Status: Expired due to Term

• Current Assignee: HNI Technologies Inc. (HNI Corporation)
• Original Assignee: Hon. Technologies, Inc.
• Inventors: Koepke, Marcus C., Phillips, Matthew J., Schultz, Craig H., Habboub, Amin K.
• Primary Examiner(s): Grosz, Alexander
• Application Number:
  US09/882,503
• Publication Number:
  US 20020189016A1
• Time in Patent Office: 774 Days
• Field of Search: 565/4, 565/3, 565/55, 573/6, 572/4, 590/9, 572/6, 565/21, 565/22, 549/0, 297/452.42, 297/452.46, 297/452.48
• US Class Current: 5/654
• CPC Class Codes: A61G 5/1045 for the seat portion
• CPC Class Codes: A61G 7/05738 with fluid-like particles, e.g. sand, mud, seeds, gel, beads
• CPC Class Codes: A61G 7/05784 with ventilating means, e.g. mattress or cushion with ventilating holes or ventilators
• CPC Class Codes: B60N 2/242 Bus seats
• CPC Class Codes: B60N 2/56 Heating or ventilating devices
• CPC Class Codes: B60N 2/5635 coming from the passenger compartment
• CPC Class Codes: B60N 2/707 with rubber blocks
• CPC Class Codes: Y10S 5/909 Flowable viscous, e.g. gel material containing

Abstract

A body support system is provided having improved static and dynamic mechanical response characteristics and improved thermal regulation. The body support system can be of a modular construction to provide mechanical response characteristics suited to a particular user or group of users, or to a particular environment or use. In one embodiment, the body support system is a seat cushion comprising a foam layer with a central region, a plurality of spaced apart vertical foam columns that define a fluid reservoir in the central region, a plurality of fluid channels in the foam layer for communicating fluid in and out of the fluid reservoir, and an elastomeric layer having resilience and flow properties, such as a viscoelastic gel, positioned above the fluid reservoir.

Claims

1. A body support system comprising:

a compressible, resilient foam layer having a central region;

a plurality of spaced apart structural elements defining a fluid reservoir in said central region;

a plurality of fluid channels in said foam layer in communication with said fluid reservoir for communicating fluid into and out of said fluid reservoir; and

an elastomeric layer disposed above said central region of said foam layer, above said structural elements and above said fluid reservoir, said elastomeric layer having resilience and flow properties.

2. The body support system of claim 1 wherein said foam layer comprises an upper surface;

and said plurality of fluid channels is formed in said upper surface and extends from said fluid reservoir.

3. The body support system of claim 1 wherein said plurality of spaced apart structural elements comprises a plurality of vertical columns, and wherein said elastomeric layer distributes load applied to said body support member by a user and is disposed above said columns and in cooperative engagement therewith.

4. The body support system of claim 3 wherein said elastomeric layer comprises a viscoelastic gel.

5. The body support system of claim 3 further comprising means for directing the flow of fluid from said reservoir toward a central area of said body support system disposed above said elastomeric layer.

6. The body support system of claim 5 wherein said means for directing the flow of fluid comprises an air-permeable layer disposed above said elastomeric layer;

and said fluid is air.

7. The body support system of claim 5 further comprising an intermediate foam layer disposed between said air-permeable layer and said elastomeric layer.

8. The body support system of claim 1 further comprising a cover fabric.

9. The body support system of claim 8 wherein said fabric comprises a phase change material.

10. The body support system of claim 1 being in the form of a seat cushion.

11. The body support system of claim 10 wherein said seat cushion is adapted for use in a moving vehicle.

12. The body support system as claimed in claim 1 wherein said fluid is air;

and including an air-permeable layer disposed above said elastomeric layer for diffusing air to and away from a body on said system.

13. A body support system comprising:

a) a foam body;

b) a plurality of resilient vertical members having air spaces therebetween, said resilient vertical members each being independently deformable;

c) an elastomeric member disposed over said resilient vertical members and in contact therewith,

d) an air-permeable layer disposed over said elastomeric member, and

e) a cover providing an interface between said body support member and a user;

said foam body, plurality of vertical members, elastomeric member, air-permeable and cover being in cooperative assembly such that when a user exerts a force on said body support member, the force causes air to flow from said air spaces between said resilient vertical members to a region above said elastomeric layer and through said air-permeable layer to said interface with the user.

14. The body support system of claim 13 wherein said vertical members extend upwardly from said foam body.

15. The body support system of claim 13 wherein said vertical members extend downwardly from said elastomeric member.

16. The body support system of claim 13 wherein said foam body has a plurality of channels formed therein, said channels facilitating the flow of air from said air spaces to said interface.

17. The body support system of claim 13 wherein said elastomeric layer comprises a gelatinous material and a polymeric membrane.

18. The body support system of claim 13 further comprising a cover fabric.

19. The body support system of claim 18 wherein said fabric comprises a phase change material.

20. A body support system comprising:

a first layer having resilience and flow properties for damping and distributing applied forces from the weight of a user'"'"'s body and to reduce shear on said body; and

a second layer located beneath said first layer and in operative communication therewith, said second layer having a region with a boundary, a plurality of structures deformable and responsive to compressive forces spaced about in said region, said region also forming a fluid reservoir, and a plurality of fluid passages communicating said fluid reservoir beyond said boundary and beyond said first layer for thermal effects; and

wherein structures of said plurality of structures are each generally independent of one another and are responsive to localized forces when applied forces on said first layer are absent, and when applied forces are present on said first layer, said first layer distributes said applied forces such that structures under said applied forces as well as neighboring structures are exposed to compressive forces.

21. The body support system claimed in claim 20 wherein fluid from said fluid reservoir removes heat from said first layer, which heat is generated by the user'"'"'s body.

22. The body support system as claimed in claim 21 including an air-permeable layer disposed above said first layer for diffusing air to and from said user'"'"'s body;

and wherein said fluid is air.