Single-use syringe

• US 6,599,269 B1
• Filed: 08/02/2000
• Issued: 07/29/2003
• Est. Priority Date: 12/03/1999
• Status: Expired due to Term

• Current Assignee: Becton, Dickinson & Co
• Original Assignee: Becton, Dickinson & Co
• Inventors: Villas, Marcos Calucho, Gunther, Karin, Lewandowski, Raymond D.
• Primary Examiner(s): Denion, Thomas
• Assistant Examiner(s): CORRIGAN, JAIME W
• Application Number:
  US09/631,362
• Time in Patent Office: 1,091 Days
• Field of Search: 604/110, 604/192, 604/195, 604/198, 604/209, 604/210, 604/219, 604/230, 604/220
• US Class Current: 604/110
• CPC Class Codes: A61M 2005/31516 reducing dead-space in the syringe barrel after delivery
• CPC Class Codes: A61M 2005/5033 by use of an intermediate blocking member positioned between the syringe barrel and the piston rod to prevent retraction of the latter, e.g. toothed clip placed on the piston rod
• CPC Class Codes: A61M 5/3134 characterised by constructional features of the distal end, i.e. end closest to the tip of the needle cannula
• CPC Class Codes: A61M 5/346 friction fit A61M5/344 takes precedence
• CPC Class Codes: A61M 5/5013 Means for blocking the piston or the fluid passageway to prevent illegal refilling of a syringe
• CPC Class Codes: A61M 5/502 for blocking the piston

Abstract

A syringe assembly includes a barrel having a chamber for retaining fluid. The barrel has an open proximal end, a distal end and an elongated tip extending from the distal end having a passageway therethrough in fluid communication with the chamber. The tip has a diameter at its distal end of less than about 3.8 mm and a side wall tapered proximally outwardly at a taper of from 4% to 8%. A plunger rod includes an elongated body portion having a proximal end, a distal end and a stopper at the distal end. The stopper is slidably positioned in fluid-tight engagement in the barrel. An elongated projection extending distally from the distal end of the plunger rod is shaped to fit within the passageway of the elongated tip. Structure is provided for preventing proximal motion of the plunger rod with respect to the barrel after distal motion of the stopper to expel fluid through the passageway.

Claims

1. An operable syringe assembly comprising:

a barrel having an inside surface describing a chamber for retaining fluid, an open proximal end, a distal end, and an elongated tip extending from said distal end having a passageway therethrough in fluid communication with said chamber, said tip having a diameter at its distal end of less than 3.8 mm and a side wall tapered proximally outwardly at a taper of from 4% to 8%;

a plunger rod including an elongated body portion having a proximal end, a distal end, and a stopper at said distal end, said stopper being slidably positioned in fluid-tight engagement in said barrel, an elongated projection extending distally outwardly from said distal end of said plunger rod, said elongated projection being shaped to fit within said passageway of said elongated tip, said body portion extending outwardly from said open proximal end of said barrel; and

a locking element positioned in said barrel between said elongate body portion of said plunger rod and said inside surface of said barrel, said element having a proximal portion and a distal portion, said locking element including a proximally and outwardly facing locking barb, a distally and inwardly facing resisting edge and an inwardly facing driving edge at said proximal portion of said element, said driving edge adapted to interact with said body portion of said plunger rod to move said locking element along said barrel as said stopper is advanced along said barrel, said resisting edge and said barb adapted to prevent proximal motion of said plunger rod with respect to said barrel after initial distal motion of said stopper to expel fluid through said passageway wherein subsequent proximal motion of said plunger rod with respect to said barrel causes said resisting edge to engage said plunger rod causing said locking element to move in a proximal direction wherein said locking barb engages said inside surface of said barrel to prevent further movement and allowing only distal movement of said plunger rod with respect to said barrel.

2. The syringe assembly of claim 1 further including a needle assembly including a cannula having a proximal end, a distal end and a lumen therethrough, a hub having an open proximal end with a tapered cavity therein including a side wall tapered distally inwardly at a taper of from 4% to 8% said cavity having a diameter of less than about 3.85 mm at said open proximal end, and a distal end joined to said proximal end of said cannula so that said lumen is in fluid communication with said cavity, said needle assembly being connected to said barrel so that said elongated tip of said barrel engages said tapered cavity of said hub.

3. The syringe assembly of claim 2 wherein said side wall of said hub has a taper of about 6%.

4. The syringe assembly of claim 2 wherein said cavity of said hub has a diameter of about 3.7 mm at said open proximal end.

5. The syringe assembly of claim 2 further including an elongated needle shield removably connected to said hub so that said distal end of said cannula is in said needle shield.

6. The syringe assembly of claim 5 further including a package enclosing said syringe assembly.

7. The syringe assembly of claim 1 wherein said side wall of said tip has a taper of about 6%.

8. The syringe assembly of claim 1 wherein said tip has a diameter at its distal end of about 3.4 mm.

9. The syringe assembly of claim 1 further including a package enclosing said syringe.

10. The syringe assembly of claim 9 further including a needle assembly in said package, said needle assembly including a cannula having a proximal end, a distal end and a lumen therethrough, a hub having an open proximal end with a tapered cavity therein including a side wall tapered distally inwardly at a taper of from 4% to 8% said cavity having a diameter of less than about 3.85 mm at said open proximal end, said hub including a distal end joined to said proximal end of said cannula so that said lumen is in fluid communication with said cavity and a needle shield removably connected to said hub so that said distal end of said cannula is in said needle shield.

11. The syringe assembly of claim 10 wherein said needle assembly is aligned with and positioned adjacent to said syringe assembly in said package.

12. The syringe assembly of claim 11 wherein said syringe assembly is sterile.

13. The syringe assembly of claim 10 wherein said side wall of said tip has a taper of about 6% and said side wall of said hub has a taper of about 6%.

14. The syringe assembly of claim 1 wherein said stopper is made of elastomeric material selected from the group of natural rubber, synthetic rubber, thermoplastic elastomers and combinations thereof.

15. The syringe assembly of claim 1 wherein said plunger rod further includes weakening means for allowing said elongated body portion of said plunger rod to break if excessive amounts of force are applied to said proximal end of said elongated body portion.

16. The syringe assembly of claim 1 further including barrier means on said body portion for limiting the delivery volume of said syringe assembly by establishing the maximum proximal position of said locking element with respect to said elongate body portion.

17. The syringe assembly of claim 1 wherein said elongate body portion includes a longitudinal recess, said recess acting as a pathway for the longitudinal motion of said locking element relative to said elongate body portion between said stopper and said barrier means.

18. The syringe assembly of claim 17 wherein said longitudinal recess is v-shaped when viewed along the longitudinal axis of said body portion with the narrowest portion of said recess being closest to the center of the body portion.

19. The syringe assembly of claim 17 further including a delivery ledge in said recess for engaging said driving edge when said locking element is in about its furthest most distal position with respect to said recess for assuring distal motion of said locking element as said plunger moves distally along said barrel to expel fluid from said chamber.

20. The syringe assembly of claim 1 wherein said locking element includes a second proximally and outwardly facing locking barb and a second inwardly facing driving edge at said proximal portion of said element.

21. An operable syringe assembly comprising:

a barrel having an inside surface describing a chamber for retaining fluid, said barrel having an open proximal end and a distal end, and an elongated tip extending from said distal end having a passageway therethrough in fluid communication with said chamber, said tip having a diameter at its distal end of less than about 3.8 mm and a side wall tapered proximally outwardly at a taper of from 4% to 8%;

a plunger rod including an elongated body portion having a proximal end, a distal end, and a stopper at said distal end, said stopper being slidably positioned in fluid-tight engagement in said barrel, an elongated projection extending distally outwardly from said distal end of said plunger rod, said elongated projection being shaped to fit within said passageway of said elongated tip, said body portion extending outwardly from said open proximal end of said barrel;

means for preventing proximal motion of said plunger rod with respect to said barrel after distal motion of said stopper to expel fluid through said passageway; and

a needle assembly including a cannula having a proximal end, a distal end and a lumen therethrough, a hub having an open proximal end with a tapered cavity therein, said tapered cavity having a side wall tapered distally inwardly at a taper of from 4% to 8% said cavity having a diameter of less than about 3.85 mm at said open proximal end, said hub including a distal end joined to said proximal end of said cannula so that said lumen is in fluid communication with said cavity, said needle assembly being connected to said barrel so that said elongated tip of said barrel engages said tapered cavity of said hub.

22. The syringe assembly of claim 21 wherein said side wall of said tip has a taper of about 6% and said side wall of said hub has a taper of about 6%.

23. The syringe assembly of claim 21 further including a package enclosing said syringe assembly and a needle assembly, said needle assembly including a cannula having a proximal end, a distal end and a lumen therethrough, a hub having an open proximal end with a tapered cavity therein wherein said tapered cavity of said hub includes a side wall tapered distally inwardly at a taper of from 4% to 8%, said hub including a distal end joined to said proximal end of said cannula so that said lumen is in fluid communication with said cannula, said needle assembly further including an elongated needle shield removably connected to said hub so that said distal end of said cannula is in said needle shield.

24. The syringe assembly of claim 23 wherein said side wall of said tip has a taper of about 6% and said side wall of said hub has a taper of about 6%.

25. An operable syringe assembly comprising:

a barrel having an inside surface describing a chamber for retaining fluid, said barrel having an open proximal end and a distal end, and an elongated tip extending from said distal end having a passageway therethrough in fluid communication with said chamber, said tip having a side wall tapered proximally outwardly at a taper of about 6%;

a plunger rod including an elongated body portion having a proximal end, a distal end, and a stopper at said distal end, said stopper being slidably positioned in fluid-tight engagement in said barrel, an elongated projection extending distally outwardly from said distal end of said plunger rod, said elongated projection being shaped to fit within said passageway of said elongated tip, said body portion extending outwardly from said open proximal end of said barrel;

means for preventing proximal motion of said plunger rod with respect to said barrel after distal motion of said stopper to expel fluid through said passageway;

a needle assembly including a cannula having a proximal end, a distal end, and a lumen therethrough, a hub having an open proximal end with a tapered cavity therein including a side wall tapered distally inwardly at a taper of about 6% said cavity having a diameter of less than about 3.85 mm at said open proximal end, said hub including a distal end joined to said proximal end of said cannula so that said lumen is in fluid communication with said cavity and a needle shield removably connected to said hub so that said distal end of said cannula is in said needle shield; and

a package enclosing said syringe assembly and said needle assembly.

26. The syringe assembly of claim 25 wherein said needle assembly is aligned with and positioned adjacent to said syringe assembly in said package.

27. The syringe assembly of claim 25 wherein said tip has a diameter at its distal end of about 3.4 mm.

28. The syringe assembly of claim 25 wherein said cavity of said hub has a diameter of about 3.7 mm at said open proximal end.