Molded fuel cell plates with seals
First Claim
1. An electrolytic fuel cell unit comprising two plates aligned in spaced, parallel facing proximity with one another, each of said plates including at least one aperture adapted for mating alignment with the other, wherein each said aperture of one plate is in alignment with said at least said one aperture of the other plate;
- a first resilient sealing media disposed over portions of each of the surfaces of said plates, said media extending through and from said apertures, said media adapted to comprise areas of separation of coolant fluid flows between said plates, and wherein each of said areas of separation comprises a sealed channel between said plates;
a second resilient media disposed about a non-facing side of one of said plates, said second resilient media having a thickness greater than the thickness of said first sealing media, wherein all of said media collectively comprises a unitary, contiguous mass of material passing through said apertures and extending between said plates.
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Accused Products
Abstract
A fuel cell unit incorporates a pair of plates; one plate an anode, the other a cathode. Respective anode and cathode plates are physically bonded together to form such pairs; wherein pluralities of the pairs are secured together to form commercially available fuel cells utilized to generate electric power. Seals employed between respective pairs of plates are in the nature of resilient beads arranged about selected areas of the plates to confine paths for fluids adapted to flow within said selected areas. A combination sealing and bonding method for manufacturing such fuel cell units involves the injection of a rapidly curable liquid silicone into aligned mold gating apertures of the respective pairs of the plates, whereby liquid silicone flows through and between the plates to a) seal between respective anode and cathode plates pairs and to b) form an insulation layer on the backside of the anode.
32 Citations
10 Claims
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1. An electrolytic fuel cell unit comprising two plates aligned in spaced, parallel facing proximity with one another, each of said plates including at least one aperture adapted for mating alignment with the other, wherein each said aperture of one plate is in alignment with said at least said one aperture of the other plate;
- a first resilient sealing media disposed over portions of each of the surfaces of said plates, said media extending through and from said apertures, said media adapted to comprise areas of separation of coolant fluid flows between said plates, and wherein each of said areas of separation comprises a sealed channel between said plates;
a second resilient media disposed about a non-facing side of one of said plates, said second resilient media having a thickness greater than the thickness of said first sealing media, wherein all of said media collectively comprises a unitary, contiguous mass of material passing through said apertures and extending between said plates. - View Dependent Claims (2, 3, 4, 5)
- a first resilient sealing media disposed over portions of each of the surfaces of said plates, said media extending through and from said apertures, said media adapted to comprise areas of separation of coolant fluid flows between said plates, and wherein each of said areas of separation comprises a sealed channel between said plates;
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6. A method of making an electrolytic fuel cell unit comprising the steps of:
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a) providing a pair of fuel cell plates aligned in spaced, parallel facing proximity with one another, each having gating apertures adapted for mating alignment with the other;
b) placing said plates together in said alignment onto the floor of a mold with a space between bottom plate and said floor;
c) forcing liquid sealing media into said gating apertures under pressure, wherein said media flows through and between said plates, and including said space between the bottom plate and the floor of the mold;
d) permitting said media to cure; and
e) removing said fuel cell plates with said cured media from the mold. - View Dependent Claims (7, 8, 9, 10)
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Specification