Bone screw retaining system

• US 6,602,255 B1
• Filed: 09/19/2000
• Issued: 08/05/2003
• Est. Priority Date: 06/26/2000
• Status: Active Grant

• Current Assignee: Stryker European Operations Holdings, LLC (Stryker Corporation)
• Original Assignee: Stryker Spine
• Inventors: Campbell, Christopher M., Harrington, Todd
• Primary Examiner(s): Wilson, John J.
• Assistant Examiner(s): Doan, Robyn Kieu
• Application Number:
  US09/665,530
• Time in Patent Office: 1,050 Days
• Field of Search: 606/69, 606/70, 606/71, 606/72, 606/73, 606/61, 606/60, 606/76
• US Class Current: 606/290
• CPC Class Codes: A61B 17/7059 Cortical plates A61B17/7007, A61B17/7058 take precedence
• CPC Class Codes: A61B 17/8042 the additional component being a cover over the screw head
• CPC Class Codes: A61B 17/8635 Tips of screws
• CPC Class Codes: A61B 17/88 Osteosynthesis instruments; Methods or means for implanting or extracting internal or external fixation devices A61B17/7074 takes precedence
• CPC Class Codes: A61B 17/8875 Screwdrivers, spanners or wrenches
• CPC Class Codes: A61B 17/92 Impactors or extractors, e.g. for removing intramedullary devices insertion or extraction of artificial joints A61F2/4603
• CPC Class Codes: A61F 2002/30495 using a locking ring
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements

Abstract

An implant, particularly for the spinal column, comprises a plate having openings, bone-anchoring members capable of being accommodated in the openings and at least one split-ring capable of holding the members in the orifices. The split-ring can come into direct contact with the anchoring member or members to hold the member or members in the orifices.

Claims

1. An implant comprising:

a joining member having a bone contacting surface and an opposite outwardly facing surface and at least one opening extending between said bone contacting surface and said outwardly facing surface, said opening having a first diameter with a groove formed around an inner circumference of the opening, said groove having an axially spaced upper and lower surface, said upper surface inclined toward said outwardly facing surface on moving toward said opening;

a bone anchor capable of being accommodated in the opening between said groove and said bone contacting surface, said bone anchor having a maximum diameter less than said first diameter; and

a resiliently expandable split-ring mounted in said groove, the split-ring sized to expand upon insertion of the anchor element into the opening from the outwardly facing bone plate surface, said split ring having an unexpanded internal diameter smaller than said first diameter and an expanded internal diameter larger than said bone anchor maximum diameter, said split ring in said groove positioned to come into direct contact with the bone anchor to prevent the inserted bone anchor from moving towards said outwardly facing surface beyond said groove, said split-ring having an upper surface and a lower surface for respectively engaging said upper and lower surface of said groove, said upper ring surface inclined toward said outwardly facing surface on moving toward said opening.

2. The implant according to claim 1, wherein in the joining member comprises a plate.

3. The implant according to claim 2, wherein the at least one opening comprises a part-spherical seat.

4. The implant according to claim 3, wherein the bone anchor comprises a complementary spherical head part capable of coming into contact with the part-spherical seat.

5. The implant as set forth in claim 3, wherein said at least one opening has a part-spherical seat portion located between said groove and said bone contacting surface of said plate and said part-spherical seat being open to said bone contacting surface to receive a shank of said bone anchor.

6. The implant as set forth in claim 5, wherein said bone anchor has a part-spherical head portion extending from said shank towards said upwardly facing surface for engaging said part-spherical seat portion in said opening.

7. The implant as set forth in claim 5, wherein said groove has a lower surface nearest the bone contacting surface of the plate and an upper inclined surface extending toward said outwardly facing surface of said plate and inwardly toward a central axis of said opening.

8. The implant as set forth in claim 7, wherein the groove lower surface is generally flat and extends generally perpendicular to said axis.

9. The implant as set forth in claim 7, wherein said lower groove surface is located closer to said outwardly facing plate surface than an upwardly facing surface on said bone anchor when said part-spherical head is seated in said part-spherical seat.

10. The implant according to claim 1, wherein the anchor includes a drive portion.

11. The implant according to claim 1, wherein the split-ring has a variable width so as to optimize its flexibility.

12. The implant according to claim 1, wherein the split-ring is specific to each opening.

13. The implant according to claim 1, wherein the joining member has anatomical curvatures.

14. A screw retaining system for a bone plate comprising:

a bone plate having at least one opening therein for receiving the screw, the opening extending along an axis from a top surface to a bottom bone contacting surface of said plate, said opening having a region with a first diameter for receiving a head of the screw, said region including a recessed groove, said groove having a depth greater than said first diameter, said groove having an axially spaced upper and lower surface, said upper surface inclined with respect to said lower surface;

the screw having a head with a diameter smaller than said first diameter and an upwardly facing surface; and

an expandable ring mounted in said groove and having a relaxed unexpanded external diameter greater than said first diameter of said opening but smaller than said groove depth and a relaxed unexpanded internal diameter smaller than said screw head diameters, said ring capable of expanding on contact said screw head in said groove so that when said internal diameter expands to said screw head diameter, said external ring diameter is less than or equal to said groove depth, said split-ring having an upper surface and a lower surface for respectively engaging said upper and lower surface of said groove, said upper ring surface inclined with respect to said lower ring surface.

15. The screw retaining system as set forth in claim 14, wherein said screw head has a part spherical surface extending from a shank of said screw towards said upwardly facing surface of said screw.

16. The screw retaining system as set forth in claim 15, wherein said screw head and shank extend along a longitudinal axis and said screw head includes a drive portion.

17. The screw retaining system as set forth in claim 16, wherein said screw shank includes a threaded internal bore extending along said longitudinal axis.

18. The screw retaining system as set forth in claim 16, wherein said shank has a tip portion with a thread cutting element thereon.

19. The screw retaining system as set forth in claim 14, wherein said expandible ring is a split-ring.

20. The screw retaining system as set forth in claim 19, wherein said split-ring has an internal diameter inclined towards a central axis of said ring on moving from a top ring surface facing said top plate surface to a ring bottom surface facing said bottom surface.

21. The screw retaining system as set forth in claim 14, wherein said inclined top ring surface corresponds to an inclined upper surface of said groove.

22. The screw retaining system as set forth in claim 14, wherein the distance between the internal and external diameters of said ring varies.

23. The screw retaining system as set forth in claim 22, wherein the variations are the result of at least one cutout area in said external diameter.

24. The screw retaining system as set forth in claim 23, wherein the variations are the result of at least three cutouts spaced around said external diameter.

25. The screw retaining system as set forth in claim 14, wherein said plate opening has a seat portion located towards said bottom plate surface from said groove.

26. The screw retaining system as set forth in claim 25, wherein said screw head has a seat portion located between said upwardly facing surface thereon and said shank for contacting said plate seat portion.

27. The screw retaining system as set forth in claim 26, wherein said screw head includes an inclined surface extending inwardly toward said shank from a point below said upwardly facing surface.

28. The screw retaining system as set forth in claim 27, wherein when said screw seat portion is engaged with said plate seat portion said upwardly facing screw surface is located closer to the plate bottom that lower surface of said groove.

29. The screw retaining system as set forth in claim 14, wherein said opening at said plate bottom surface includes an angular cutout for allowing said head and shank of said screw to rotate toward said cutout.

30. The screw retaining system as set forth in claim 29, wherein said cutout allows rotation of up to about 20°

.

31. The screw retaining system as set forth in claim 14, wherein the expandible ring is a split-ring formed of a titanium alloy having a modulus less than 100 GPa.

32. A retaining system for retaining an anchor in a plate comprising:

a plate having a top surface and a bottom bone contacting surface with at least one bore therethrough, said bore having a first diameter and a recessed groove intermediate said top and bottom surface;

a locking element with an expandable inner surface is mounted in said groove, said groove having an axially spaced upper and lower surface, said upper surface inclined with respect to said lower surface the inner locking element inner surface resiliently expandable in said groove from a first cross-section to a second larger cross-section, said locking element having an upper surface and a lower surface for respectively engaging said upper and lower surface of said groove, said upper surface of said ring and said groove inclined towards said plate top surface with respect to said lower surface on moving towards said bore;

an anchor for insertion into said bore through said locking element from said top plate surface, said anchor having a portion with a cross-section larger than said first cross-section and smaller than or equal to said second cross-section; and

wherein said locking element inner surface and said anchor portion engage and expand said inner surface as said anchor passes through said locking element.

33. The retaining system as set forth in claim 32, wherein said locking element is a split-ring having an external diameter and internal diameter including said inner surface.

34. The screw retaining system as set forth in claim 33, wherein said split-ring has an internal diameter inclined towards a central axis of said ring on moving from a top ring surface facing said top plate surface to a ring bottom surface facing said plate bottom surface.

35. The screw retaining system as set forth in claim 34, wherein the distance between the internal and external diameters of said ring varies.

36. The screw retaining system as set forth in claim 35, wherein the variations are the result of at least three cutout areas in said external diameter.

37. The screw retaining system as set forth in claim 36, wherein the variations are the result of at least five cutout areas spaced around said external diameter.