Medical device having linear to rotation control

• US 6,602,262 B2
• Filed: 06/01/2001
• Issued: 08/05/2003
• Est. Priority Date: 06/02/2000
• Status: Expired due to Term

• Current Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Original Assignee: Scimed Life Systems Incorporated (Boston Scientific Corporation)
• Inventors: McAlister, Gary, Chin, Yem, Griego, John
• Primary Examiner(s): VANATTA, AMY B
• Application Number:
  US09/870,683
• Publication Number:
  US 20020010485A1
• Time in Patent Office: 795 Days
• Field of Search: 606/110, 606/113, 606/114, 606/46, 606/47, 606/79, 606/127, 606/167, 606/170, 606/171, 606/159, 606/178, 606/180, 606/205, 606/209, 600/564
• US Class Current: 606/113
• CPC Class Codes: A61B 17/32056 Surgical snare instruments for removing or smashing calculi A61B2017/2212; tonsillotomes A61B17/26
• CPC Class Codes: A61B 2017/00367 Details of actuation of instruments, e.g. relations between pushing buttons, or the like, and activation of the tool, working tip, or the like
• CPC Class Codes: A61B 2017/2903 transferring rotary motion
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: A61B 2018/1407 Loop

Abstract

A medical instrument converts linear movement of a shaft at a proximal end of the instrument to a rotational movement of an end effector of the instrument. According to one embodiment, the medical instrument includes an end effector formed of a snare loop connected to a shaft that is located within a sleeve. Once the sleeve is located near a desired location within a patient, the snare loop may be rotationally positioned with linear movement of the shaft by the operator. The shaft is formed with a threaded portion that matches threads formed in a torque transmitter element fixed within the sleeve. Linear movement of the shaft through the torque transmitter element causes the shaft to rotate. The medical instrument may also include a pivot connector for reducing torque build-up of the shaft and/or a clutch assembly for restricting controlled rotation of the snare loop to only one direction.

Claims

1. A medical instrument comprising:

a sleeve having a proximal end and a distal end;

a shaft at least partially received in the sleeve and including a proximal end and a distal end, an end effector connected to the shaft distal end, and a shaft portion having a discontinuous outer surface profile;

a handle assembly attached to the proximal end of the sleeve and the proximal end of the shaft, the handle assembly capable of controlling at least a linear movement of the shaft; and

a torque transmitter element fixedly located within the sleeve and having an opening extending therethrough for receiving the shaft portion, a surface surrounding the opening having a discontinuous profile for mating with the discontinuous profile of the shaft portion so that a linear movement of the shaft causes a rotational motion of the end effector.

2. The medical instrument of claim 1, wherein the discontinuous outer surface profile of the shaft portion forms a thread pattern, and the discontinuous profile of the opening surface of the torque transmitter element forms a thread pattern for mating with the thread pattern of the shaft portion.

3. The medical instrument of claim 1, further including stops for limiting the linear movement of the shaft so as to restrict the amount of rotation of the end effector.

4. The medical instrument of claim 1, wherein the torque transmitter element is affixed to the sleeve and includes at least one additional opening extending therethrough for allowing fluid to pass through the torque transmitter element.

5. The medical instrument of claim 1, wherein the distal end of the shaft includes a positioning sleeve having an outer diameter slightly smaller than an inner diameter of the distal end of the sleeve, the positioning sleeve slidingly received in the distal end of the sleeve for centering the shaft about the distal end of the sleeve.

6. The medical instrument of claim 1 wherein the shaft is formed of a single shaft segment so that linear movement of the shaft in a proximal direction and in a distal direction each results in rotational motion of the end effector.

7. The medical instrument of claim 1, further including a pivot connector for substantially restricting relative linear movement between segments of the shaft while allowing unrestricted relative rotational movement between segments of the shaft.

8. The medical instrument of claim 7, further including a clutch assembly for restricting controlled rotational movement of the end effector to only one rotational direction.

9. The medical instrument of claim 1, further including a clutch assembly for restricting controlled rotational movement of the end effector to only one rotational direction.

10. The medical instrument of claim 9, wherein the clutch assembly includes a gear configuration for interlocking shaft segments in only one rotational direction.

11. The medical instrument of claim 1, wherein the end effector includes a snare loop.

12. The medical instrument of claim 11, wherein the sleeve is an inner sleeve and the instrument includes an outer sleeve, the outer sleeve capable of relative linear movement with the shaft to cover and uncover the snare loop.

13. A medical instrument comprising:

a sleeve having a proximal end and a distal end;

a shaft formed of at least a first shaft segment and a second shaft segment, the shaft at least partially received in the sleeve and including a proximal end and a distal end, an end effector connected to the shaft distal end, and a shaft portion having a discontinuous outer surface profile;

a handle assembly attached to the proximal end of the sleeve and the proximal end of the shaft, the handle assembly capable of controlling at least a linear movement of the shaft;

a torque transmitter element fixedly located within the sleeve and having an opening extending therethrough for receiving the shaft portion, a surface surrounding the opening having a discontinuous profile for mating with the discontinuous profile of the shaft portion so that a linear movement of the shaft causes a rotational motion of the end effector; and

a pivot connector located within the sleeve and proximal to the torque transmitter element, the pivot connector including a housing for receiving a distal end of the first shaft segment and a proximal end of the second shaft segment, the housing substantially restricting relative linear movement between the first and second shaft segments while allowing unrestricted relative rotational movement between the first and second shaft segments.

14. The medical instrument of claim 13, wherein the discontinuous outer surface profile of the shaft portion forms a thread pattern, and the discontinuous profile of the opening surface of the torque transmitter element forms a thread pattern for mating with the thread pattern of the shaft portion.

15. The medical instrument of claim 13, wherein the distal end of the first shaft segment and the proximal end of the second shaft segment each include an end element having a diameter greater than a diameter of the shaft.

16. The medical instrument of claim 13, wherein the end effector includes a snare loop.

17. The medical instrument of claim 16, wherein the sleeve is an inner sleeve and the instrument includes an outer sleeve, the outer sleeve capable of linear movement to cover and uncover the snare loop.

18. The medical instrument of claim 13, further including a clutch assembly for restricting controlled rotational movement of the end effector to only one rotational direction.

19. The medical instrument of claim 18, further including a third shaft segment located distal of the second shaft segment, wherein the clutch assembly includes a gear configuration for interlocking the second and third shaft segments in only one rotational direction.

20. A medical instrument comprising:

a sleeve having a proximal end and a distal end;

a shaft formed of at least a first shaft segment and a second shaft segment, the shaft at least partially received in the sleeve and including a proximal end and a distal end, an end effector connected to the shaft distal end, and a shaft portion having a discontinuous outer surface profile;

a handle assembly attached to the proximal end of the sleeve and the proximal end of the shaft, the handle assembly capable of controlling at least a linear movement of the shaft;

a torque transmitter element fixedly located within the sleeve and having an opening extending therethrough for receiving the shaft portion, a surface surrounding the opening having a discontinuous profile for mating with the discontinuous profile of the shaft portion so that a linear movement of the shaft causes a rotational motion of the end effector; and

a clutch assembly located within the sleeve and distal of the torque transmitter element, the clutch assembly including a clutch housing for receiving a distal end of the first shaft segment and a proximal end of the second shaft segment, the housing restricting controlled rotational movement of the end effector to only one rotational direction.

21. The medical instrument of claim 20, wherein the discontinuous outer surface profile of the shaft portion forms a thread pattern, and the discontinuous profile of the opening surface of the torque transmitter element forms a thread pattern for mating with the thread pattern of the shaft portion.

22. The medical instrument of claim 20, wherein the end effector includes a snare loop.

23. The medical instrument of claim 22, wherein the sleeve is an inner sleeve and the instrument includes an outer sleeve, the outer sleeve capable of relative linear movement with the shaft to cover and uncover the snare loop.

24. The medical instrument of claim 20, further including a pivot connector for substantially restricting relative linear movement between the first and second segments of the shaft while allowing unrestricted relative rotational movement between the first and second segments of the shaft.

25. The medical instrument of claim 24, further including a third shaft segment located proximal the first shaft segment, wherein the distal end of the third shaft segment and the proximal end of the first shaft segment each include an end element having a diameter greater than a diameter of the shaft.

26. A method of positioning an end effector of a medical instrument at a desired location comprising the steps of:

positioning a sleeve within a patient at the desired location, the sleeve including therein a shaft having the end effector connected to a distal end thereof; and

moving a portion of the shaft in a linear direction through a torque transmitter element to cause rotation of the end effector to a desired rotational position.

27. The method of claim 26, wherein the end effector includes a snare loop.

28. The method of claim 27, wherein the sleeve is an inner sleeve and the instrument includes an outer sleeve, the outer sleeve capable of relative linear movement with the shaft to cover and uncover the snare loop.