Prosthetic foot having shock absorption

• US 6,602,295 B1
• Filed: 02/11/2000
• Issued: 08/05/2003
• Est. Priority Date: 05/24/1999
• Status: Expired due to Term

• Current Assignee: Willowood Global, LLC
• Original Assignee: Ohio Willow Wood Company
• Inventors: Doddroe, Jeffrey L., Srinivasan, Sujatha, Arbogast, Robert E., Colvin, James M., Capper, James W.
• Primary Examiner(s): Snow, Bruce
• Application Number:
  US09/502,455
• Time in Patent Office: 1,271 Days
• Field of Search: 623/52, 623/53, 623/55, 623/56, 623/27, 623/28, 623/29, 623/48, 623/49
• US Class Current: 623/55
• CPC Class Codes: A61F 2/66 Feet; Ankle joints
• CPC Class Codes: A61F 2002/5003 having damping means, e.g. shock absorbers for implantable joints A61F2002/30563
• CPC Class Codes: A61F 2002/5072 having spring elements spring-biased locking means A61F2002/30505; for implantable joints A61F2002/30565; other elastic means A61F2002/5007
• CPC Class Codes: A61F 2002/5079 Leaf springs A61F2002/6657 takes precedence
• CPC Class Codes: A61F 2002/6657 having a plate-like or strip-like spring element, e.g. an energy-storing cantilever spring keel

Abstract

A prosthetic foot includes an adapter element securable to a residual limb, a foot plate having a heel portion and a toe portion along the length thereof, at least one toe spring connected between the adapter element and the toe portion of the foot plate, and a heel spring connected between the adapter element and the heel portion. The heel spring may be a leaf spring or a tube type shock absorber. The concave side of the leaf spring exhibits a plurality of transverse ribs. Alternatively, a tubular pylon may have a collar mounted thereon for movement along the length of the pylon. A toe spring and a heel spring extend from the collar to form toe and heel portions of the prosthetic foot. A further heel spring is connected between the heel portion and another end of the pylon, and a non-extensible band extends between the heel portion and the collar. As another alternative, a tubular pylon has one end securable to a residual limb, and a collar is mounted to the pylon for movement along the length of the pylon. At least one toe spring is connected between the collar and the toe portion of a foot plate, while a heel spring is connected between the heel portion of the foot plate and another end of the pylon.

Claims

1. A prosthetic foot comprising:

an adaptor element securable to a residual limb;

a foot plate having a heel portion and a toe portion spaced along the length thereof;

a heel spring connected between said adaptor element and said heel portion;

at least one toe spring connected between said adaptor element and said toe portion of said foot plate, wherein said adaptor element is vertically supported by said foot plate via said heel spring and said toe spring and is not directly supported by said footplate; and

wherein at least one of the connection of the heel spring with the adaptor element and the connection of the heel spring with the heel portion of the foot plate is a pivotal connection having a pivot axis.

2. The prosthetic foot of claim 1, wherein said heel spring is a leaf spring.

3. The prosthetic foot of claim 2, wherein one end of said leaf spring is pivotally connected to said adaptor element, and wherein another end of said leaf spring is pivotally connected to said foot plate.

4. The prosthetic foot of claim 2, wherein said leaf spring is formed of layers of precured composite sheets bonded together with adhesive.

5. The prosthetic foot of claim 1, wherein said adaptor element, said foot plate, said at least one toe spring and said heel spring together form a generally triangular shape.

6. The prosthetic foot of claim 1, wherein said foot plate is split at least at said toe portion to form first and second toe parts separated in a direction transverse to the length of the foot plate, and wherein said at least one toe spring comprises two toe springs, each of said two toe springs being secured to a different one of said first and second toe parts.

7. The prosthetic foot of claim 1, wherein said foot plate is split at least at said toe portion to form first and second toe parts separated in a direction transverse to the length of the foot plate, and wherein said at least one toe spring is bifurcated to form two spring parts, each of said two toe spring parts being secured to a different one of said first and second toe parts.

8. The prosthetic foot of claim 1, wherein said at least one toe spring comprises means for distributing bending stresses along the length of the at least one toe spring.

9. The prosthetic foot of claim 1, wherein said at least one toe spring is a concave leaf spring, and wherein a concave side of the at least one toe spring exhibits a plurality of transverse ribs.

10. The prosthetic foot of claim 9, wherein radii of said transverse ribs are set such as to distribute bending stresses along the length of the at least one toe spring.

11. The prosthetic foot of claim 1, wherein said at least one toe spring is a concave spring, and wherein a material of the concave side of the at least one toe spring is different from the material of the convex side of the at least one toe spring.

12. The prosthetic foot of claim 1, wherein the at least one toe spring is formed of fiber reinforced plastic.

13. The prosthetic foot of claim 1, wherein opposite ends of said at least one toe spring are respectively clamped to said adaptor element and to said toe portion of said foot plate.

14. The prosthetic foot of claim 13, further comprising a toe spring clamp clamping said at least one toe spring to said toe portion of said foot plate, wherein said toe spring clamp and said toe portion define a posterior relief allowing the foot plate to deflect around the toe spring clamp.

15. The prosthetic foot of claim 1, further comprising a heel connector mounted to the heel portion of said foot plate and pivotally connected to an end of said heel spring, wherein said heel connector and said heel portion define a posterior relief allowing the foot plate to deflect around the heel connector.

16. The prosthetic foot of claim 1, further comprising a shock absorbing material on a distal surface of said foot plate.

17. The prosthetic foot of claim 1, further comprising a high friction material on a distal surface of said foot plate.

18. The prosthetic foot of claim 1, wherein said heel spring is comprised of flexible polymer.

19. The prosthetic foot of claim 18, wherein one end of said heel spring is pivotally connected to said adaptor element and wherein another end of said heel spring is pivotally connected to said foot plate.

20. The prosthetic foot of claim 1, wherein said at least one toe spring is rigidly connected to said adaptor element.

21. The prosthetic foot of claim 1, wherein said adaptor element is adjustable in a fore aft direction of the foot plate.

22. The prosthetic foot of claim 1, wherein said adaptor element is rotationally adjustable about a vertical axis.

23. The prosthetic foot of claim 1, wherein said adaptor element has a one way air valve.

24. The prosthetic foot of claim 1, wherein said toe spring is formed of layers of precured composite sheets bonded together with adhesive.

25. The prosthetic foot of claim 1, wherein said foot plate is formed of layers of precured composite sheets bonded together with adhesive.

26. A prosthetic foot comprising:

an adaptor element securable to a residual limb;

a foot plate having a heel portion and a toe portion spaced along the length thereof;

at least one toe spring connected between said adaptor element and said toe portion of said foot plate;

a heel spring connected between said adaptor element and said heel portion, wherein said adaptor element is vertically supported by said foot plate via said heel spring and said toe spring and is not directly supported by said footplate, wherein at least one of the connection of the heel spring with the adaptor element and the connection of the heel spring with the heel portion of the foot plate is a pivotal connection; and

a shock absorber connected between said adaptor element and said heel portion.

27. The prosthetic foot of claim 26, wherein said heel spring and said shock absorber are comprised by a tube shock absorber incorporating a fluid spring.

28. The prosthetic foot of claim 27, wherein said fluid spring has a user adjustable spring constant.

29. The prosthetic foot of claim 27, wherein one end of said tube shock absorber is pivotally connected to said adaptor element and wherein another end of said tube shock ansorber is pevotally conneced to said foot plate.

30. The prosthetic foot of claim 27, wherein said fluid is air.

31. A prosthetic foot comprising:

an adaptor element securable to a residual limb;

a foot plate having a heel portion and a toe portion along the length thereof; and

at least one toe spring connected between said adaptor element and said toe portion of said foot plate, wherein said at least one toe spring is a curved leaf spring, and wherein a concave side of the at least one toe spring exhibits a plurality of transverse ribs.

32. The prosthetic foot of claim 31 wherein radii of said transverse ribs are set such as to distribute bending stresses along the length of the at least one toe spring.

33. The prosthetic foot of claim 31 wherein a material of the concave side of the at least one toe spring is different from the material of the convex side of the at least one toe spring.

34. The prosthetic foot of claim 31 wherein the at least one toe spring is formed of fiber reinforced plastic.

35. The prosthetic foot of claim 31 wherein opposite ends of said at least one toe spring are respectively clamped to said adaptor element and to said toe portion of said foot plate.

36. A prosthetic foot comprising:

an adaptor element securable to a residual limb; and

at least one toe spring clamped to said adaptor element, wherein said at least one toe spring is a curved leaf spring, and wherein a concave side of the at least one toe spring exhibits a plurality of transverse ribs over at least a portion of an unclamped length of said toe spring.