Glass substrates coated with a stack of thin layers having reflective properties in the infra-red and/or solar ranges

• US 6,602,587 B2
• Filed: 06/21/1999
• Issued: 08/05/2003
• Est. Priority Date: 12/23/1994
• Status: Expired due to Term

• Current Assignee: Saint-Gobain Glass France (Compagnie De Saint-Gobain)
• Original Assignee: Saint-Gobain Glass France (Compagnie De Saint-Gobain)
• Inventors: Guiselin, Olivier, Rondeau, Veronique, Macquart, Philippe
• Primary Examiner(s): Turner, Archene
• Application Number:
  US09/337,463
• Publication Number:
  US 20020102394A1
• Time in Patent Office: 1,506 Days
• Field of Search: 428/428, 428/432, 428/472, 428/469, 428/698, 428/701, 428/216, 428/336, 359/359, 359/580, 359/585
• US Class Current: 428/216
• CPC Class Codes: B32B 17/10174 Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
• CPC Class Codes: C03C 17/36 at least one coating being a metal
• CPC Class Codes: C03C 17/3618 Coatings of type glass/inorganic compound/other inorganic layers, at least one layer being metallic
• CPC Class Codes: C03C 17/3626 one layer at least containing a nitride, oxynitride, boronitride or carbonitride
• CPC Class Codes: C03C 17/3634 one layer at least containing carbon, a carbide or oxycarbide
• CPC Class Codes: C03C 17/3639 Multilayers containing at least two functional metal layers
• CPC Class Codes: C03C 17/3644 the metal being silver
• CPC Class Codes: C03C 17/3652 the coating stack containing at least one sacrificial layer to protect the metal from oxidation
• CPC Class Codes: C03C 17/366 Low-emissivity or solar control coatings
• CPC Class Codes: C03C 17/3681 the multilayer coating being used in glazing, e.g. windows or windscreens
• CPC Class Codes: G02B 1/116 including electrically conducting layers
• CPC Class Codes: Y10T 428/12493 Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
• CPC Class Codes: Y10T 428/12542 More than one such component
• CPC Class Codes: Y10T 428/12896 Ag-base component
• CPC Class Codes: Y10T 428/12944 Ni-base component
• CPC Class Codes: Y10T 428/24975 No layer or component greater than 5 mils thick
• CPC Class Codes: Y10T 428/265 1 mil or less

Abstract

A transparent substrate particularly of glass, provided with a stack of thin layers having at least one metallic layer (4) having properties in the infrared range particularly having low emissivity and two coatings having a base of dielectric material located one (8) under and the other (9) over the layer having properties in the infrared range, as well as a protective metallic layer (5) place immediately over an in contact with the layer having properties in the infrared range, characterized in that in order to prevent the modification of properties of the stack, particularly optical and thermal properties, in the case where the substrate is submitted to a thermal treatment of the tempering or bending kind, firstly the second coating (9) having a base of dielectric material, includes a barrier layer for the diffusion of oxygen chosen from the following materials: components of silicon SiO₂, SiO_xC_y, SiO_NN_y, nitrates such as Si₃N₄ or AlN, carbides such as SiC, TiC, CrC, TaC of a thickness of at least 10 nanometers and preferably of at least 20 nanometers, and secondly the layer having properties in the infrared range is directly in contact with the underlying dielectric coating.

Claims

1. A transparent substrate, comprising a stack of thin layers having at least one layer with properties in the infra-red range, which comprises on a carrier substrate in order:

a) a first undercoating comprising a dielectric material;

b) optionally, a primer metallic coating, the metal thereof being selected from the group consisting of Nb, Ta, Ti, and an alloy of at least two of these metals;

c) at least one layer having properties in the infra-red range; and

d) a second overcoating, comprising dielectric material;

wherein in order to prevent modification of properties of the stack when a carrier substrate thereof is submitted to a thermal treatment of bending or tempering;

i) the first underlying coating comprising dielectric material has at least a first barrier layer for the diffusion of alkaline ions and oxygen; and

ii) the second overcoating comprising dielectric material has at least a second barrier layer for the diffusion of oxygen; and

further wherein

iii) an oxide layer is intercalated between the first underlying coating and the layer having properties in the infrared range, and an oxide layer is also intercalated between the layer having properties in the infrared range and the second overcoating;

the first underlying coating and second overcoating being selected from the group consisting of silicon nitride, silicon oxide, aluminum nitride, and silicon oxynitride.

2. The transparent substrate of claim 1, wherein the stack of layers comprises a plurality of layers with properties in the infrared range.

3. The transparent substrate of claim 1, wherein the oxide layer intercalated between the first underlying coating and the layer having properties in the infrared range is a ZnO layer.

4. The transparent substrate of claim 1, wherein the oxide layer intercalated between the layer having properties in the infrared range and the second overcoating is a ZnO layer.

5. The transparent substrate of claim 1, wherein the carrier substrate is glass.

6. The transparent substrate of claim 1, wherein a difference in luminous transmission, T_L, after bending or tempering, is at most 2%, with an emissivity difference of at most 0.01.

7. The transparent substrate according to claim 1, wherein said primer metallic coating is present.

8. A transparent substrate, comprising the following stack of thin layers on a carrier substrate:

9. The transparent substrate of claim 8, wherein the carrier substrate is glass.

10. A transparent substrate, comprising the following stack of thin layers on a carrier substrate:

11. The transparent substrate of claim 10, wherein the carrier substrate thereof is glass.

12. A transparent substrate, comprising the following stack of thin layers on a carrier substrate:

13. The transparent substrate of claim 12, wherein the carrier substrate thereof is glass.

14. A transparent substrate, comprising a stack of thin layers having at least one layer with properties in the infra-red range, which comprises on a carrier substrate in order:

a) a first undercoating comprising a dielectric material;

b) an optional primer metallic coating, the metal thereof being selected from the group consisting of Nb, Ta, Ti, and an alloy of at least two of these metals;

c) at least one layer having properties in the infra-red range; and

d) a second overcoating, comprising dielectric material;

wherein in order to prevent modification of properties of the stack when a carrier substrate thereof is submitted to a thermal treatment of bending or tempering;

i) the first underlying coating comprising dielectric material has at least a first barrier layer for the diffusion of alkaline ions and oxygen; and

ii) the second overcoating comprising dielectric material has at least a second barrier layer for the diffusion of oxygen;

wherein the first underlying coating and second overcoating are selected from the group consisting of SiOC, SiC, TiC, CrC and TaC.

15. The transparent substrate of claim 14, wherein said primer metallic coating b) is present.

16. The transparent substrate of claim 15, wherein the first underlying coating comprising dielectric material comprises a ZnO/metallic oxide layer having a thickness of between about 5 and 40 nm.

17. The transparent substrate of claim 16, wherein said ZnO/metallic oxide layer has a thickness of between about 15 and 30 nm.

18. The transparent substrate of claim 14, which comprises a plurality of layers having properties in the infra-red range.

19. The transparent substrate of claim 14, which exhibits a difference in luminous transmission (T_L) of at most 2% or an emissivity difference of at most 0.01, or both, after a bending or tempering process for the glass substrate containing the stack of thin layers.

20. A transparent substrate, comprising a stack of thin layers having at least one layer with properties in the infra-red range, which comprises on a carrier substrate in order:

a) a first undercoating comprising a dielectric material;

b) an optional primer metallic coating, the metal thereof being selected from the group consisting of Nb, Ta, Ti, and an alloy of at least two of these metals;

c) at least one layer having properties in the infra-red range; and

d) a second overcoating, comprising dielectric material;

in order to prevent modification of properties of the stack when a carrier substrate thereof is submitted to a thermal treatment of bending or tempering;

i) the first underlying coating comprising dielectric material has at least a first barrier layer for the diffusion of alkaline ions and oxygen; and

ii) the second overcoating comprising dielectric material has at least a second barrier layer for the diffusion of oxygen;

wherein the first underlying coating and second overcoating are such that one is selected from the group consisting of silicon nitride, silicon oxide, aluminum nitride and silicon oxynitride; and

the other is selected from the group consisting of SiOC, SiC, TiC, CrC and TaC.

21. The transparent substrate of claim 20, wherein said primer metallic coating b) is present.

22. The transparent substrate of claim 21, wherein the first underlying coating comprising dielectric material comprises a ZnO/metallic oxide layer having a thickness of between about 5 and 40 nm.

23. The transparent substrate of claim 22, wherein said ZnO/metallic oxide layer has a thickness of between about 15 and 30 nm.

24. the transparent substrate of claim 20, which comprises a plurality of layers having properties in the infra-red range.

25. The transparent substrate of claim 20, which exhibits a difference in luminous transmission (TL) of at most 2% or an emissivity difference of at most 0.01, or both, after a bending or tempering process for the glass substrate containing the stack of thin layers.

26. A transparent substrate, comprising a stack of thin layers having at least one layer with properties in the infra-red range, which comprises on a carrier substrate in order:

a) a first undercoating comprising a dielectric material;

b) an optional primer metallic coating, the metal thereof being selected from the group consisting of Nb, Ta, Ti, and an alloy of at least two of these metals;

c) at least one layer having properties in the infra-red range; and

d) a second overcoating, comprising dielectric material;

in order to prevent modification of properties of the stack when a carrier substrate thereof is submitted to a thermal treatment of bending or tempering;

i) the first underlying coating comprising dielectric material has at least a first barrier layer for the diffusion of alkaline ions and oxygen; and

ii) the second overcoating comprising dielectric material has at least a second barrier layer for the diffusion of oxygen;

wherein the first underlying coating and second overcoating are selected from the group consisting of SiOC, SiC, TiC, CrC and TaC; and

wherein the thickness of the barrier layer belonging to the second overcoatin, is at least 10 nm.

27. The transparent substrate of claim 26, wherein said primer metallic coating b) is present.

28. The transparent substrate of claim 27, wherein the first underlying coating comprising dielectric material comprises a ZnO/metallic oxide layer having a thickness of between about 5 and 40 nm.

29. The transparent substrate of claim 28, wherein said ZnO/metallic oxide layer has a thickness of between about 15 and 30 nm.

30. the transparent substrate of claim 26, which comprises a plurality of layers having properties in the infra-red range.

31. The transparent substrate of claim 26, which exhibits a difference in luminous transmission (T_L) of at most 2% or an emissivity difference of at most 0.01, or both, after a bending or tempering process for the glass substrate containing the stack of thin layers.