Uninterruptible power supplies using fuel cells

• US 6,602,627 B2
• Filed: 03/20/2001
• Issued: 08/05/2003
• Est. Priority Date: 03/20/2000
• Status: Expired due to Term

• Current Assignee: Alpha Technologies Services, Inc. (EnerSys)
• Original Assignee: Alpha Technologies Incorporated (EnerSys)
• Inventors: Le, Thanh, Humphreys, Paul, Liu, Frank, Sloane, Thomas H.
• Primary Examiner(s): Gulakowski, Randy
• Assistant Examiner(s): Scaltrito, Donald V.
• Application Number:
  US09/812,292
• Publication Number:
  US 20020006536A1
• Time in Patent Office: 868 Days
• Field of Search: 429/12, 429/13, 429/17, 429/19, 429/22, 429/23
• US Class Current: 429/416
• CPC Class Codes: H01M 8/04298 Processes for controlling fuel cells or fuel cell systems
• CPC Class Codes: H01M 8/04544 Voltage
• CPC Class Codes: H01M 8/04559 of fuel cell stacks
• CPC Class Codes: H01M 8/04589 of fuel cell stacks
• CPC Class Codes: H01M 8/04753 of fuel cell reactants
• CPC Class Codes: H01M 8/04783 Pressure differences, e.g. between anode and cathode
• CPC Class Codes: H01M 8/04917 of auxiliary devices, e.g. batteries, capacitors
• CPC Class Codes: H01M 8/0494 of fuel cell stacks
• CPC Class Codes: H01M 8/04955 Shut-off or shut-down of fuel cells
• CPC Class Codes: H02J 2300/30 The power source being a fuel cell
• CPC Class Codes: H02J 9/062 for AC powered loads
• CPC Class Codes: H02J 9/067 using multi-primary transformers, e.g. transformer having one primary for each AC energy source and a secondary for the loads
• CPC Class Codes: Y02B 90/10 Applications of fuel cells in buildings
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

An uninterruptible power supply system comprising a source of a utility power signal, a source of hydrogen, a fuel cell stack, first and second input circuits, an output circuit, and a control circuit. The fuel cell stack converts the hydrogen into a fuel cell output signal. The first input circuit is operatively connected to the utility power signal and outputs a first AC input signal based on the utility power signal. The second input circuit operatively is connected to the fuel cell output signal and generates a second AC input signal based on the fuel cell output signal. The output circuit is operatively connected to the first and second input circuits and outputs at least one output signal based on one of the first and second AC input signals. The control circuit operatively is connected to the fuel cell stack, the first input circuit, the second input circuit. The output circuit controls whether the output signal is generated based on the utility power signal or hydrogen.

Claims

1. An uninterruptible power supply system comprising:

a source of a utility power signal;

a source of hydrogen;

a fuel cell stack for converting the hydrogen into a fuel cell output signal;

a first input circuit operatively connected to the utility power signal, where the first input circuit outputs a first AC input signal based on the utility power signal;

a second input circuit operatively connected to the fuel cell output signal, where-the second input circuit generates a second AC input signal based on the fuel cell output signal;

an output circuit operatively connected to the first and second input circuits, where the output circuit outputs at least one output signal based on one of the first and second AC input signals; and

a control circuit operatively connected to the fuel cell stack, the first input circuit, the second input circuit, and the output circuit for controlling whether the output signal is generated based on the utility power signal or hydrogen.

2. An uninterruptible power supply system as recited in claim 1, in which the hydrogen is produced in a fuel processor that generates hydrogen from a source fuel.

3. An uninterruptible power supply system as recited in claim 1, further comprising a reservoir for storing hydrogen for use by the fuel cell stack.

4. An uninterruptible power supply as recited in claim 3, in which the reservoir is integrally formed with the fuel cell stack.

5. An uninterruptible power supply system as recited in claim 2, further comprising a reservoir for storing hydrogen, wherein the reservoir is operatively connected between the fuel processor and the fuel cell stack.

6. An uninterruptible power supply system as recited in claim 1, in which the first input circuit comprises a first switch, where the control circuit opens and closes the first switch to control whether the output signal is generated based on the utility power signal.

7. An uninterruptible power supply system as recited in claim 1, in which the second input circuit comprises an inverter for generating the second AC power signal based on the fuel cell output signal.

8. An uninterruptible power supply system as recited in claim 1, in which the second input circuit comprises an energy storage device operatively connected between the fuel cell stack and the output circuit.

9. An uninterruptible power supply system as recited in claim 7, in which the second input circuit comprises an energy storage device operatively connected between the fuel cell stack and the inverter.

10. An uninterruptible power supply system as recited in claim 8, further comprising a circuit element for substantially preventing current flow from the energy storage device to the fuel cell stack.

11. An uninterruptible power supply system as recited in claim 9, further comprising a circuit element for substantially preventing current flow from the energy storage device to the fuel cell stack.

12. An uninterruptible power supply system as recited in claim 1, in which the output circuit comprises a ferroresonant transformer.

13. An uninterruptible power supply system as recited in claim 1, in which:

the first input circuit comprises a first switch, where the control circuit opens and closes the first switch to control whether the output signal is generated based on the utility power signal;

the second input circuit comprises

an inverter for generating the second AC power signal based on the fuel cell output signal,

an energy storage device operatively connected between the fuel cell stack and the inverter, and

a circuit element for substantially preventing current flow from the energy storage device to the fuel cell stack; and

the output circuit comprises a ferroresonant transformer.

14. An uninterruptible power supply system as recited in claim 1, in which the first input circuit comprises:

a utility rectifier for generating a utility DC power signal based on the utility power signal; and

a utility inverter for generating the first AC input signal based on the utility DC power signal.

15. An uninterruptible power supply as recited in claim 1, in which the output circuit comprises:

a transformer having

first and second windings operatively connected to the first and second AC input circuits, respectively, and

output windings; and

an output rectifier operatively connected to the output windings, where the output rectifier generates an output DC signal based on the first and second AC input signals; and

an output inverter operatively connected to the output rectifier, where the output inverter generates the output signal based on the output DC signal.

16. An uninterruptible power supply as recited in claim 15, in which the output circuit further comprises first and second output inverters operatively connected to the output rectifier, where the output inverters generate first and second output signals based on the output DC signal.

17. An uninterruptible power supply as recited in claim 16, in which the output circuit further comprises:

first and second output terminals, where the first and second output signals are present at the first and second output terminals, respectively; and

a switch array operatively connected between the first and second output inverters and the first and second output terminals, where the switch array is operated to allow either of the first and second output signals to be generated by either of the first and second output inverters.

18. An uninterruptible power supply as recited in claim 1, in which:

the first input circuit comprises

a utility rectifier for generating a utility DC power signal based on the utility power signal,

a utility inverter for generating the first AC input signal based on the utility DC power signal;

the second input circuit comprises

an inverter for generating the second AC power signal based on the fuel cell output signal,

the second input circuit comprises an energy storage device operatively connected between the fuel cell stack and the inverter; and

the output circuit comprises

a transformer having

first and second windings operatively connected to the first and second AC input circuits, respectively, and

output windings; and

an output rectifier operatively connected to the output windings, where the output rectifier generates an output DC signal based on the first and second AC input signals; and

an output inverter operatively connected to the output rectifier, where the output inverter generates the output signal based on the output DC signal.

19. An uninterruptible power supply as recited in claim 18, in which the output circuit further comprises first and second output inverters operatively connected to the output rectifier, where the output inverters generate first and second output signals based on the output DC signal.

20. An uninterruptible power supply as recited in claim 19, in which the output circuit further comprises:

first and second output terminals, where the first and second output signals are present at the first and second output terminals, respectively; and

a switch array operatively connected between the first and second output inverters and the first and second output terminals, where the switch array is operated to allow either of the first and second output signals to be generated by either of the first and second output inverters.

21. An uninterruptible power supply as recited in claim 1, in which the first input circuit passes the utility power signal as the first AC input signal.

22. An uninterruptible power supply as recited in claim 1, in which the output circuit comprises:

output terminals across which the output signal is present;

a ferroresonant transformer having first and second input windings connected to the first and second input circuits, respectively, and output windings connected to the output terminals; and

a switch array operatively connected between the first and second input circuits and the first and second input windings of the ferroresonant transformer for allowing the output circuit to generate the output signal on a selected one of the first and second AC input signals.

23. An uninterruptible power supply as recited in claim 1, in which:

the first input circuit passes the utility power signal as the first AC input signal;

the second input circuit comprises

an inverter for generating the second AC power signal based on the fuel cell output signal,

an energy storage device operatively connected between the fuel cell stack and the inverter, and

a circuit element for substantially preventing current flow from the energy storage device to the fuel cell stack; and

the output circuit comprises

output terminals across which the output signal is present,

a ferroresonant transformer having first and second input windings connected to the first and second input circuits, respectively, and output windings connected to the output terminals, and

a switch array operatively connected between the first and second input circuits and the first and second input windings of the ferroresonant transformer for allowing the output circuit to generate the output signal on a selected one of the first and second AC input signals.

24. An uninterruptible power supply as recited in claim 1, in which the output circuit comprises:

output terminals across which the output signal is present; and

a switch array operatively connected between the first and

second input circuits and the output terminals for allowing the output signal to be generated based on a selected one of the first and second AC input signals.

25. An uninterruptible power supply as recited in claim 1, in which:

the first input circuit passes the utility power signal as the first AC input signal;

the second input circuit comprises

an inverter for generating the second AC power signal based on the fuel cell output signal, and

an energy storage device operatively connected between the fuel cell stack and the inverter; and

the output circuit comprises

output terminals across which the output signal is present, and

a switch array operatively connected between the first and second input circuits and the output terminals for allowing the output signal to be generated based on a selected one of the first and second AC input signals.

26. An uninterruptible power supply as recited in claim 25, in which the output circuit further comprises a circuit element for preventing flow of current between the energy storage device to the fuel cell stack.

27. An uninterruptible power supply as recited in claim 26, in which the circuit element for preventing flow of current from the energy storage device to the fuel cell stack is a switch.

28. An uninterruptible power supply as recited in claim 27, in which the switch is opened when the fuel cell output signal is outside of a predetermined range and closed when the fuel cell output signal is within the predetermined range.

29. An uninterruptible power supply as recited in claim 1, in which the uninterruptible power supply is operatively connected to a communications network.

30. An uninterruptible power supply as recited in claim 29, in which the communications allows the transmission of status and control data between the control circuit and a remote location.