Automated drug vial safety cap removal

• US 6,604,903 B2
• Filed: 11/30/2001
• Issued: 08/12/2003
• Est. Priority Date: 11/30/2001
• Status: Expired due to Term

• Current Assignee: Baxter Corporation Englewood (Baxter International Inc.)
• Original Assignee: Forhealth Technologies Incorporated (Baxter International Inc.)
• Inventors: Aven, William C., Osborne, Joel A.
• Primary Examiner(s): Bratlie, Steven A.
• Application Number:
  US09/998,905
• Publication Number:
  US 20030103839A1
• Time in Patent Office: 620 Days
• Field of Search: 414/411, 81/32, 81/30.7, 81/35.5, 81/33.1, 533/814
• US Class Current: 414/411
• CPC Class Codes: B65B 69/00 Unpacking of articles or materials, not otherwise provided for
• CPC Class Codes: B67B 7/00 Hand- or power-operated devices for opening closed containers nail pullers or extractors B25C11/00; attached to, or incorporated in, containers or container closures B65D75/58, B65D77/30
• CPC Class Codes: B67B 7/164 Power-operated devices
• CPC Class Codes: G01N 2035/0405 manipulating closing or opening means, e.g. stoppers, screw caps, lids or covers

Abstract

The present invention provides an automated safety cap removal mechanism for an automated medication preparation system. The mechanism includes an automated gripping device for securely holding and transporting a vial containing the medication to and from a first station and a cap removal device for removing a safety cap of the vial in a just-in-time for use manner. The cap removal device being located at the first station. By providing a just-in-time for use safety cap removal mechanism, the labor intensive task of removing safety caps can be incorporated into an automated medication preparation system.

Claims

1. An automated safety cap removal mechanism for an automated medication preparation system, the mechanism comprising:

an automated gripping means for securely holding and transporting a vial containing the medication to and from a first station; and

a cap removal means for removing a safety cap of the vial in a just-in-time for use manner, the cap removal device being located at the first station.

2. An automated safety cap removal mechanism for an automated medication preparation system, the mechanism comprising:

an automated gripping means for securely holding and transporting a vial containing the medication to and from a first station; and

a cap removal means for removing a safety cap of the vial in a just-in-time for use manner, the cap removal means including a support member and a pivotable member coupled to the support member, the pivotable member being biased in a first direction such that when the automated gripping means delivers the vial to the first station, the pivotable member engages the safety cap which is then removed from the vial by moving the vial in a second direction as it is held by the automated gripping means.

3. The automated safety cap removal mechanism of claim 2, wherein the automated gripping means is a robotic device having first and second positionable gripping arms that are spaced apart from one another in a first position and are moved toward one another in a second position so as to securely capture and hold the vial between the first and second gripping arms.

4. The automated safety cap removal mechanism of claim 3, wherein at least one of the first and second gripping arms has an arcuate recess to receive a body of the vial.

5. The automated safety cap removal mechanism of claim 3, wherein the first and second gripping arms are rotatable so as to cause the vial to be inverted.

6. The automated safety cap removal mechanism of claim 2, wherein the pivotable member is spring biased in the first direction facing the vial that is securely held by the automated gripping means.

7. The automated safety cap removal mechanism of claim 2, wherein the pivotable member includes a flange that extends outwardly from a body of the pivotable member and is angled relative thereto, the flange being configured to seat against and apply a biasing force against the safety cap.

8. The automated safety cap removal mechanism of claim 2, wherein the second direction is a direction away from the pivotable member, wherein the pivotable member prevents movement of the safety cap in the second direction resulting in the safety cap being dislodged from the vial.

9. The automated safety cap removal mechanism of claim 2, wherein the support member has a pair of spaced arms, the pivotable member being held pivotably between the spaced arms.

10. The automated safety cap removal mechanism of claim 2, further including a chute disposed beneath the safety cap for receiving the safety cap after it has been removed from the vial.

11. The automated safety cap removal mechanism of claim 2, further including a detector for sensing the removal of the safety cap from the vial.

12. The automated safety cap removal mechanism of claim 11, further including a chute disposed beneath the safety cap for receiving the safety cap after it has been removed from the vial and wherein the detector is positioned in the chute.

13. The automated safety cap removal mechanism of claim 11, wherein the detector is in communication with a control unit that also communicates with the automated gripping means for moving the automated gripping means to select locations, the detector generating a detection signal upon sensing the safety cap, the detection signal instructing the control unit to proceed with moving the decapped vial to one of a next station and a next operation.

14. The automated safety cap removal mechanism of claim 13, wherein the control unit is programmed so that the vial is not advanced to one of the next station and the next operation unless the detection signal is received, and wherein the control unit instructs the automated gripping means to attempt one or more additional times to remove the safety cap if the detection signal is not received.

15. The automated safety cap removal mechanism of claim 11, wherein the detector is a sensor for detecting the safety cap as it falls from the vial.

16. An automated safety cap removal mechanism for an automated medication preparation system, the mechanism comprising:

an automated gripping means for securely holding and transporting a vial containing the medication to and from a first station; and

a cap removal means for removing a safety cap of the vial in a just-in-time for use manner, the cap removal device including a wedge element for reception between the safety cap and a body of the vial such that when the automated gripping means delivers the vial to the first station, the wedge element is received between the safety cap and the vial body, the safety cap is then removed from the vial by moving the vial in a second direction as it is held by the automated gripping means.

17. The automated safety cap removal mechanism of claim 16, wherein the automated gripping means is a robotic device having first and second positionable gripping arms that are spaced apart from one another in a first position and are moved toward one another in a second position so as to securely capture and hold the vial between the first and second gripping arms.

18. The automated safety cap removal mechanism of claim 17, wherein the first and second gripping arms are rotatable so as to cause the vial to be inverted.

19. The automated safety cap removal mechanism of claim 16, wherein the wedge element is a tapered member that terminates in an edge that is received between the safety cap and the vial body.

20. The automated safety cap removal mechanism of claim 16, wherein the second direction is a direction away from the wedge element, wherein the wedge element prevents movement of the safety cap in the second direction resulting in the safety cap being dislodged from the vial.

21. The automated safety cap removal mechanism of claim 16, further including a chute disposed beneath the safety cap for receiving the safety cap after it has been removed from the vial.

22. The automated safety cap removal mechanism of claim 16, further including a detector for sensing the removal of the safety cap from the vial.

23. The automated safety cap removal mechanism of claim 22, further including a chute disposed beneath the safety cap for receiving the safety cap after it has been removed from the vial and wherein the detector is positioned in the chute.

24. The automated safety cap removal mechanism of claim 22, wherein the detector is in communication with a control unit that also communicates with the automated gripping means for moving the automated gripping means to select locations, the detector generating a detection signal upon sensing the safety cap, the detection signal instructing the control unit to proceed with moving the decapped vial to one of a next station and a next operation.

25. The automated safety cap removal mechanism of claim 24, wherein the control unit is programmed so that the vial is not advanced to one of the next station and the next operation unless the detection signal is received, and wherein the control unit instructs the automated gripping means to attempt one or more additional times to remove the safety cap if the detection signal is not received.

26. The automated safety cap removal mechanism of claim 22, wherein the detector is a sensor for detecting the safety cap as it falls from the vial.

27. An automated safety cap removal mechanism for an automated medication preparation system, the mechanism comprising:

an automated gripping means for securely holding and transporting a vial containing the medication to and from a first station; and

a cap removal means for removing a safety cap of the vial in a just-in-time for use manner, the cap removal device including a rotatable member having first and second gripping sections, each of the first and second gripping sections having openable and closeable decapper elements that are controlled by a control unit, the safety cap being removed by disposing the safety cap between the opened decapper elements which are then closed prior to moving the vial in a second direction as the safety cap is gripped by the decapper elements.

28. The automated safety cap removal mechanism of claim 27, wherein each decapper element has an inwardly directed flange formed at one end for engaging the safety cap when the decapper elements are closed.

29. The automated safety cap removal mechanism of claim 27, wherein the openable and closeable decapper elements of each of the first and second gripping sections are coupled to a base section, the base section catching the safety cap after it has been removed from the vial.

30. The automated safety cap removal mechanism of claim 27, wherein the automated gripping means is a robotic device having first and second positionable gripping arms that are spaced apart from one another in a first position and are moved toward one another in a second position so as to securely capture and hold the vial between the first and second gripping arms.

31. The automated safety cap removal mechanism of claim 27, wherein the second direction is a direction away from the rotatable member, wherein the decapper elements prevent movement of the safety cap in the second direction resulting in the safety cap being dislodged from the vial.

32. The automated safety cap removal mechanism of claim 27, further including a chute disposed beneath the safety cap for receiving the safety cap after it has been removed from the vial.

33. The automated safety cap removal mechanism of claim 27, further including a detector for sensing the removal of the safety cap from the vial.

34. The automated safety cap removal mechanism of claim 33, further including a chute disposed beneath the safety cap for receiving the safety cap after it has been removed from the vial and wherein the detector is positioned in the chute.

35. The automated safety cap removal mechanism of claim 33, wherein the detector is in communication with a control unit that also communicates with the automated gripping means for moving the automated gripping means to select locations, the detector generating a detection signal upon sensing the safety cap, the detection signal instructing the control unit to proceed with moving the decapped vial to one of a next station and a next operation.

36. The automated safety cap removal mechanism of claim 35, wherein the control unit is programmed so that the vial is not advanced to one of the next station and the next operation unless the detection signal is received, and wherein the control unit instructs the automated gripping means to attempt one or more additional times to remove the safety cap if the detection signal is not received.

37. The automated safety cap removal mechanism of claim 33, wherein the detector is a sensor for detecting the safety cap as it falls from the vial.

38. An automated safety cap removal mechanism for an automated medication preparation system, the mechanism comprising:

an automated gripping means for securely holding and transporting a vial containing the medication to and from a first station; and

a cap removal means for removing a safety cap of the vial in a just-in-time for use manner, the cap removal device including first and second fingers that are biased relative to one another, the safety cap being removed by disposing the safety cap between the first and second biased fingers such that a flange of each finger engages the safety cap and then moving the vial in a second direction as the safety cap is gripped by the first and second biased fingers resulting in the safety cap being removed.

39. A method for just-in-time removal of a safety cap from a drug vial, comprising the steps of:

moving the drug vial onto a deck of an automated medication preparation system, the drug vial having the safety cap affixed over an opening thereof;

gripping the drug vial against movement; and

performing a step for removing the safety cap while gripping the drug vial.

40. The method of claim 39, wherein the performing step comprises prying the safety cap from the drug vial by inserting a member between the safety cap and adjacent body of the vial and moving the drug vial in a direction away from the member.

41. The method of claim 39, including the additional step of positioning the gripped drug vial at a station at which the performing step occurs.

42. The method of claim 39, including the additional step of providing a laminar air flow across the deck of the automated medication preparation system.

43. The method of claim 39, including the additional step of detecting the removal of the safety cap from the drug vial.

44. The method of claim 43, wherein the detecting step comprises:

permitting the safety cap to fall into a chute; and

registering the passage of the safety cap through the chute.

45. The method of claim 44, wherein the registering step is tested to occur in accordance with instructions from a control unit.

46. The method of claim 43, including the additional step of withdrawing medication from the drug vial if the detecting step detects the removal of the safety cap.

47. The method of claim 43, including the additional step of discarding the drug vial if the detecting step fails to detect the removal of the safety cap after a predetermined number of attempts to perform the performing step.